井完整性/控制

恶劣环境下海底油井的导体完整性监测

10 年来,监测海底井口附近运动和负载的传感器已安装在 300 多个钻井活动中。计算完整性参数以评估海底导体是否在钻井作业期间提供了预期的支持量。在其中一些活动中,观察到由于诚信问题而失去指挥支持。

无支撑导体周围的土壤和水泥支撑示意图。
图 2——无支撑导体周围土壤和水泥支撑的图示。左侧显示的是完整的井,右侧显示的是喇叭形孔完全发育的井。

一个为期十年的监测恶劣环境下海底油井钻井作业的项目已经取得了令人感兴趣的结果。

海底生产井和勘探井承受来自钻井隔水管和海底防喷器 (BOP) 的负载。随着时间的推移,后者的尺寸和重量不断增加,导致井口负载更大。

海底导体的主要任务是将这些负载转移到海底。施加在井口上的弯曲载荷被传递到导体中,导体再次将载荷通过水泥传递到土壤中。

如果施加在土壤和水泥上的负载超过其承受能力,导体周围的土壤可能会破裂。填充导体和土壤之间空腔的水泥也会破裂,从而失去其预期功能。这种支撑退化降低了导管支撑油井的能力。

案例研究侧边栏 什么是 SWIM?

4Subsea 针对海底油井作业的海底井口完整性监测 (SWIM) 服务现已投入运行十多年。

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Well integrity/control

Conductor-Integrity Monitoring in Subsea Wells in Harsh Environments

Over a 10-year period, sensors monitoring the motion and loads near subsea wellheads have been mounted on more than 300 drilling campaigns. Integrity parameters were calculated to assess whether subsea conductors provided the intended amount of support during drilling operations. In several of these campaigns, loss of conductor support due to integrity issues was observed.

Illustration of soil and cement support around an unsupported conductor.
Fig. 2—Illustration of soil and cement support around an unsupported conductor. An intact well is shown on the left, and a well with a fully developed trumpet-shaped hole is shown on the right.

A decade-long project to monitor drilling operations on subsea wells in harsh environments has delivered interesting results.

Subsea production and exploration wells are subjected to loads from the drilling riser and subsea blowout preventors (BOP). The latter have grown in size and weight over time, resulting in larger wellhead loads.

The main task of a subsea conductor is to transfer these loads into the seabed. The bending load applied on the wellhead is transferred into the conductor, which again transfers the loads through the cement and into the soil.

In cases where the load exerted on the soil and cement exceeds the capacity, the soil around the conductor might fail. The cement filling the cavity between the conductor and the soil can also crack and consequently lose its intended function. This support degradation reduces the conductor’s ability to support the well.

Case Study sidebar What is SWIM?

4Subsea’s Subsea Wellhead Integrity Monitoring (SWIM) service for operations on subsea wells has now been in action for more than a decade.

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