陆上/海上设施

生产和设施-2023

对于生产和设施来说,这似乎是一个非常富有成效的时期。我查阅了大量关于各种有趣主题的摘要——下游和中游的新技术发展、腐蚀检测和预测的改进、乳液监测的新系统,甚至井下无人机。

JPT_2023-12_PFFocus.jpg

对于生产和设施来说,这似乎是一个非常富有成效的时期。我审阅了关于如此有趣的各种主题的大量摘要——下游和中游的新技术发展、腐蚀检测和预测的改进、乳液监测的新系统,甚至井下无人机,以及使用人工的一些优化工作智能和机器学习,用于质量和控制。

在材料科学方面,复合材料和非金属材料以及用于快速更换零件的增材制造继续得到广泛研究。我还回顾了下游应用新材料开发的摘要,例如介电密封剂和可溶解橡胶。还介绍了一些关于乳液稳定性的基础研究,以及基于微波、声学和电容测量的新型乳液监测系统。

在设备可靠性领域,一个常见的趋势是使用历史数据的数字方法来预测设备故障或腐蚀脆弱性。还有检查方面的进展,例如使用化学示踪剂来识别下游设备故障的位置。论文SPE 205687 和论文 SPE 205056提出了该领域的一些工作,其中 SPE 205687 提供了用于智能识别设备状态的深度学习的示例,而论文SPE 205056是关于腐蚀预测模型的更基础的工作。

今年以环保为导向的提交材料特别引起了我的注意。能源整合仍然是人们感兴趣的话题,地热甚至绿色氢被考虑用于生产设施的能源生产,特别是在偏远地区。论文SPE 204551中提供了一个有趣的能源整合可行性研究的示例涉及的另一个相关方面是废物管理,提交了有关废弃井管理和废物处置的意见。

关于如何处理产生的固体的非常全面的回顾可以在论文SPE 210003中找到,该论文清楚地解释了从分离到处置的所有处理阶段,并以案例研究为例。一项有趣的工作,论文SPE 213000,结合了两个问题:风力涡轮机废物的处理和废弃井的利用。由于风力涡轮机叶片具有毒性,废弃井和水泥协同处理被视为处置选择。这项研究中如何仔细分析成本和排放量是非常有趣的。

论文SPE 211932因其社会和经济影响引起了我的注意。这项工作提出了使用模块化炼油厂作为替代、更便宜的解决方案来提高炼油能力。许多发展中国家生产的石油多于其国内市场的消费量,但仍需要进口大量成品油。这项工作指出这是一个异常现象。虽然一些炼油公司可能会从中获利,但石油资源丰富的国家的天然气价格上涨却造成了深刻的社会影响。很高兴看到我们领域的发展有助于减少世界上的社会不平等。

本月的技术论文

模块化炼油厂为尼日利亚的产品供应提供了优势

废弃的水井可用于粉碎风力涡轮机叶片

研究概述了产生的固体的脱水、运输和处置步骤

推荐补充阅读

SPE 205056 CO2 腐蚀预测中可能缺失的环节,作者:Yves Gunaltun,已退休

SPE 205687 一种智能识别油井举升螺杆泵工作状态的深度学习模型, 作者:王震,鲁明油气勘探开发等。

SPE 204551 石油和天然气远程设施中绿色氢能供应的挑战和机遇 作者 :Salvador Alejandro Ruvalcaba Velarde,赫瑞瓦特大学

Debora Salomon Marques, SPE,是荷兰陶氏工业解决方案公司的副研究科学家。此前,她在沙特阿拉伯担任实验室科学家。马克斯在那里的研究重点是油气分离工厂中的石油加工,特别是乳化缓解过程中涉及的化学和物理方面。她对核磁共振表征轻质油乳液的进展做出了重大贡献。马克斯拥有坎皮纳斯州立大学物理学学士学位以及阿卜杜拉国王科技大学材料科学与工程硕士和博士学位。她是JPT编辑审查委员会的成员,可以通过dmarques@dow.com与她联系。

原文链接/jpt
Onshore/Offshore Facilities

Production and Facilities-2023

It seems that it has been a very productive period for production and facilities. I reviewed a significant number of abstracts on such an interesting variety of topics—new technology developments down- and midstream, improvements in corrosion detection and prediction, new systems for emulsion monitoring, and even downhole drones.

JPT_2023-12_PFFocus.jpg

It seems that it has been a very productive period for production and facilities. I reviewed a significant number of abstracts on such an interesting variety of topics—new technology developments down- and midstream, improvements in corrosion detection and prediction, new systems for emulsion monitoring, and even downhole drones, as well as several optimization works using artificial intelligence and machine learning, for quality and control.

In the materials-science aspect, composite and nonmetallic materials continue to be significantly researched, as well as additive manufacturing for fast replacement of parts. I also reviewed abstracts on new materials development for downstream applications, such as dielectric sealants and dissolvable rubbers. Some fundamental research on emulsion stability was also present, as well as new emulsion monitoring systems based on microwave, acoustic, and capacitance measurements.

In the area of equipment reliability, a common trend is using digital methods on historical data for prediction of equipment failure or corrosion vulnerability. There were also inspection developments such as the use of chemical tracers to identify the location of equipment failure downstream. A couple of works in this area are suggested in paper SPE 205687, which provides an example of deep learning used for intelligent identification of equipment status, and paper SPE 205056, which is a more-fundamental work on corrosion-prediction models.

My attention was particularly drawn to environmentally oriented submissions this year. Energy integration continues to be a topic of interest, with geothermal and even green hydrogen being considered for energy generation in production facilities, especially in remote locations. An example of an interesting energy integration viability study can be found in paper SPE 204551. Another relevant aspect addressed was waste management, with submissions regarding abandoned wells management and waste disposal.

A very thorough review on how to deal with produced solids can be found in paper SPE 210003, which clearly explains all stages of handling, from separation to disposal, with case studies as examples. An interesting work, paper SPE 213000, combines two issues: the disposal of wind-turbine waste and the use of abandoned wells. Because of the toxicity of wind-turbine blades, abandoned wells and cement coprocessing are considered as disposal options. It is quite interesting how costs and emissions were carefully analyzed in this study.

Paper SPE 211932 caught my attention for its social and economic impact. This work presents the use of modular refineries as an alternative, cheaper solution to increase refining capabilities. Many developing nations produce more oil than their internal market consumes but still need to import large quantities of refined products. This work points this out as an anomaly. While some refining companies may profit from this, deep social impacts are caused by the increased gas prices in nations that are petroleum-rich. It is nice to see developments in our field that can contribute to less social inequality in the world.

This Month’s Technical Papers

Modular Refineries Offer Advantages for Product Availability in Nigeria

Abandoned Wells Can Provide Use for Pulverized Wind-Turbine Blades

Study Outlines Steps for Dewatering, Transport, and Disposal of Produced Solids

Recommended Additional Reading

SPE 205056 Possible Missing Link in CO2 Corrosion Predictionby Yves Gunaltun, Retired

SPE 205687 A Deep-Learning Model To Intelligently Identify the Working Status of Screw Pumps for Oil Well Lifting by Zhen Wang, Luming Oil and Gas Exploration and Development, et al.

SPE 204551 Challenges and Opportunities for Green Hydrogen Power Supply in Oil and Gas Remote Facilities by Salvador Alejandro Ruvalcaba Velarde, Heriot-Watt University

Débora Salomon Marques, SPE, is an associate research scientist for Dow Industrial Solutions in the Netherlands. Previously, she worked as a laboratory scientist in Saudi Arabia. Marques’ research there was focused on oil processing in gas/oil separation plants, particularly the chemical and physical aspects involved in emulsion-mitigation processes. She contributed significantly to advances in nuclear magnetic resonance for the characterization of light-oil emulsions. Marques holds a bachelor’s degree in physics from the State University of Campinas and master’s and PhD degrees in materials science and engineering from the King Abdullah University of Science and Technology. She is a member of the JPT Editorial Review Board and can be reached at dmarques@dow.com.