科技趋势(2021 年 9 月 13 日当周)

本周部分重点介绍旨在提高效率的最新上游技术。

哈特能源员工

提出者:

勘探与生产标志

编者注:“技术趋势”部分出现在新的勘探与生产通讯中。本周刊重点介绍石油和天然气行业的最新上游技术和服务。本文内容根据服务公司的新闻稿和产品公告汇编而成,并不反映 Hart Energy 的意见。将贵公司与新技术产品和服务相关的最新信息提交给 Ariana Hurtado,邮箱 为ahurtado@hartenergy.com 

请在此处订阅勘探与生产通讯 


FPSO 链条和系泊系统的阴极保护技术
Imenco腐蚀技术
ICT 的 Pacu 阴极保护技术提高了系泊系统的效率。(来源:ICT)

Imenco Corrosion Technology (ICT) 发布了 Pacu 阴极保护技术。该系统最初旨在用于 FPSO 装置的链条,但同样适用于任何系泊系统,例如海上水产养殖设施的浮动风力平台上的系泊系统。该技术由 ICT 的 Piranha 夹具和集成支架安装的牺牲阳极组成,将大大延长系泊链的使用寿命。该工具经过了重要的内部和外部测试,随着从资格认证到商业化的转变,操作员现在可以利用完整的软件包,包括保护的计算机建模、测试、安装和验证。在推出之前,该公司与一家大型国际运营商合作完成了一项技术鉴定项目,旨在降低系泊链阳极改造解决方案的风险。该项目表明,阴极保护和 Pacu 的使用为操作员提供了可行的解决方案。

用于海上商业用途的可回收风力涡轮机叶片

西门子歌美飒开发了可回收叶片,这是世界上第一个可回收的风力涡轮机叶片,可供海上商业使用。通过这项技术,可以在叶片使用寿命结束时分离叶片中的材料,从而能够回收到新的应用中。首批六片 81 米长的叶片已在丹麦奥尔堡的西门子歌美飒叶片工厂生产。风力涡轮机的许多部件,例如塔架和机舱部件,已经建立了回收实践。到目前为止,风力涡轮机叶片中使用的复合材料的回收更具挑战性。RecyclableBlade 基于经过验证的可靠流程,可在其生命周期结束时进行回收,并为未来项目的完全可回收性将成为市场需求奠定了基础。西门子歌美飒致力于与 RWE 合作,在德国 Kaskasi 海上风力发电厂安装和监控世界上第一台带有可回收叶片的涡轮机。目前该项目计划从 2022 年开始发电。

水井钻机降低了总拥有成本
安百拓 VA20 (Valoria) 水井钻机
VA20 水井钻机是一款模块化钻机,能够以较低的投资提供灵活性和生产力。(来源:安百拓)

安百拓发布了 VA20 (Valoria) 水井钻机,这是一款模块化钻机,能够以较低的投资提供灵活性和生产力。VA20 旨在满足市场不断变化的需求,同时持续降低总拥有成本。该钻机在部分地区销售,包括非洲、亚洲、中东、南美和拉丁美洲市场。它采用坚固的结构和坚固的组件制成,可确保在整个水井范围内经过验证的可用性和利用率。该钻机具有独特的灵活性,可以选择首选载体,为钻井作业创建正确的配置。客户可以购买 VA20 与工厂组装的卡车一起购买,也可以作为模块购买,以便轻松地将其本地安装到他们选择的卡车上。钻机的所有操作均通过司钻控制台进行机械控制,主功能和辅助功能清晰分离。符合人体工程学的布局可提高操作员的舒适度,从而实现最高的生产率水平。

数字化举措提高了船员的安全
PGS 与 Industrial DataOps 合作
PGS 的目标是实现人员零伤害,包括员工、承包商、任何参与运营的人员以及参观公司现场的人员。(来源:PGS)

PGS 正在使用工业 DataOps 软件(包括 Cognite Data Fusion),采取更主动的方法进行 HSEQ 事件管理。PGS 和 Cognite 合作将报告系统中的观察卡提取到数据平台中,并将不同的观察结果分类为更大的类别。作为公司关注安全的一部分,机组人员在卡报告系统中记录实际和潜在的安全问题。由于观察结果是自由文本,因此分析数据和提取见解可能很困难。Cognite 和 PGS 开发了一款名为 HSEQ Categorizer 的应用程序,用于根据关键字对自由文本进行排序和分类。该应用程序会查找某些单词的存在、排除或组合。通过主动预防事件,PGS 正在减少在被动事件管理上花费的时间和精力。通过使用数字化输出,该公司对船员的反应更加灵敏,并且在出现问题时可以更快地采取行动。

网络旨在解决全球掉落物预防中的人为错误
闭路电视摄像机上的 Dropsafe Net
Dropsafe Net 通过三重作用、自动锁定登山扣和支持 RFID 的阻流板增加了额外的安全层。(来源:Dropsafe)

Dropsafe 发布了钢丝网的一个版本,为重要的安全设备增加了增强的安全性和可追溯性。新型 Dropsafe Nets 系列将帮助石油和天然气、发电和采矿等行业的操作员降低人为错误的风险。这些电网已供应给全球 300 多家能源企业。这些用户的反馈直接影响了设计。这保留了所有核心功能,包括高品质不锈钢结构、多种尺寸和免工具安装,同时建立了额外的安全级别。研发计划的一个特别重点是登山扣,这是许多行业理所当然接受的标准组件。然而,该公司发现了改进的空间,特别是因为标准登山扣并不是为防止跌落或在海上能源设施等恶劣操作环境中使用的独特技术和可用性要求而设计的。

原文链接/hartenergy

Tech Trends (Week of Sept. 13, 2021)

This weekly section highlights the latest upstream technologies designed to improve efficiencies.

Hart Energy staff

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Editor's note: This "Tech Trends" section appears in the new E&P newsletter. This weekly section highlights the latest upstream technologies and services for the oil and gas industry. The copy herein is compiled from press releases and product announcements from service companies and does not reflect the opinions of Hart Energy. Submit your company’s updates related to new technology products and services to Ariana Hurtado at ahurtado@hartenergy.com.

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Cathodic protection technology for FPSOs chains and mooring systems
Imenco Corrosion Technology
ICT's Pacu cathodic protection technology improves efficiencies for mooring systems. (Source: ICT)

Imenco Corrosion Technology (ICT) has released its Pacu cathodic protection technology. Initially intended for use in the chains of FPSO units, the system is equally applicable to any mooring system, such as those on floating wind platforms of offshore aquaculture installations. Comprising ICT’s Piranha clamp and an integrated bracket-mounted sacrificial anode, the technology will dramatically extend the lifespan of mooring chains. The tool has undergone significant internal and external testing, and with a move from qualification to commercialization, operators can now take advantage of the full package, including computer modeling, testing, installation and verification of the protection. Prior to launch, the company worked with a major international operator to complete a technology qualification project with the objective of de-risking an anode retrofit solution for mooring chains. The project demonstrated that cathodic protection and the use of Pacu provided a viable solution for operators.

Recyclable wind turbine blade for commercial use offshore

Siemens Gamesa has developed the RecyclableBlade, the world’s first recyclable wind turbine blades ready for commercial use offshore. With this technology, separation of the materials in the blade is possible at the end of its lifetime, enabling recycling into new applications. The first six 81-m long blades have been produced at the Siemens Gamesa blade factory in Aalborg, Denmark. Many components of a wind turbine, such as the tower and nacelle components, have established recycling practices. Until now, the composite materials used in wind turbine blades have been more challenging to recycle. Built on proven, reliable processes, the RecyclableBlade enables recycling at the end of its life cycle and sets the path to a future where the full recyclability of projects will be market requirements. Siemens Gamesa is committed with RWE to install and monitor the world’s first turbines with recyclable blades in Germany at the Kaskasi offshore wind power plant. Current plans are for the project to be producing energy from 2022 onward.

Water well drill rig reduces total cost of ownership
Epiroc's VA20 (Valoria) water well drill
The VA20 water well drill is a modular drill rig that delivers flexibility and productivity with a low investment. (Source: Epiroc)

Epiroc has released its VA20 (Valoria) water well drill, a modular drill rig that delivers flexibility and productivity with low investment. The VA20 is designed to meet the changing demands of the market while continuing to reduce the total cost of ownership. The rig is available in select regions, including the markets of Africa, Asia, the Middle East, South America and Latin America. Built with sturdy construction and rugged components, it ensures proven availability and utilization across the water well range. The rig offers the unique flexibility to select the preferred carrier to create the right configurations for their drilling operation. Customers can purchase the VA20 long with a truck assembled at the factory or as a module to easily mount it locally on the truck of their choice. All operations of the rig are mechanically controlled from the driller’s console with clear separation of main and auxiliary functions. The ergonomic layout allows increased operator comfort for maximum productivity levels.

Digitalization initiative improves crew safety
PGS partners with Industrial DataOps
PGS has an ambition of zero injury to people, including employees, contractors, anyone involved in operations and people visiting the company’s sites. (Source: PGS)

PGS is using Industrial DataOps software, including Cognite Data Fusion, to take a more proactive approach to HSEQ incident management. PGS and Cognite have worked together to ingest observation cards from the reporting system into the data platform and sort the different observations into larger categories. As part of the company’s focus on safety, crew members log actual and potential safety issues in a card-reporting system. Since the observations are free text, it can be difficult to analyze the data and extract insights. Cognite and PGS have developed an application called HSEQ Categorizer to sort and categorize the free text based on keywords. The application looks for the presence, exclusion or combination of certain words. With proactive prevention of incidents in place, PGS is reducing the time and effort spent on reactive incident management. Using digitalized outputs, the company has become more responsive to the vessel crews and can act faster when issues arise.

Net designed to tackle human error in global dropped object prevention
Dropsafe Net on a CCTV camera
The Dropsafe Net adds an extra layer of security with a triple-action, auto-locking carabiner and RFID-enabled choke plate. (Source: Dropsafe)

Dropsafe has released a version of their steel wire mesh net, adding an enhanced layer of security and traceability to an essential piece of safety equipment. The new range of Dropsafe Nets will help operators in industries such as oil and gas, power generation and mining, enabling them to reduce the risk of human error. The nets have been supplied to more than 300 energy businesses worldwide. Feedback from these users directly informed the design. This retains all the core features, including high-quality stainless-steel construction, a wide range of sizes and tool-free installation, while building in an extra level of security. A particular focus of the R&D program was the carabiner, a standard component accepted as a matter of course in many industries. The company found room for improvement, however, particularly as standard carabiners aren’t designed for the unique technical and usability requirements of drop prevention or use in harsh operational environments such as offshore energy installations.