生产

生产和设施

随着行业进入能源转型的关键阶段,重点仍然是碳捕获和封存 (CCS)、脱碳运营、数字化转型和资产完整性等主题——这些领域推动了 SPE 不断发展的技术格局中的创新、卓越运营和可持续价值。

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审阅大量技术摘要和论文,评估其相关性、原创性、清晰度和潜在行业影响,对于甄选对生产和设施领域做出高质量贡献至关重要。随着行业正经历能源转型的关键阶段,重点依然是碳捕获与封存 (CCS)、脱碳运营、数字化转型和资产完整性等议题——这些领域在 SPE 不断发展的技术格局中推动着创新、卓越运营和可持续价值的实现。

碳捕获与封存(CCS)是实现脱碳的关键途径,可应用于枯竭油田、咸水层和提高石油采收率等领域。改造现有基础设施可降低20%甚至更多成本,其中管道是最可行的运输方式。杂质、水分和腐蚀带来的风险要求严格的二氧化碳排放规范和基于模拟的控制措施。道达尔能源的拉克项目和欧洲枢纽项目(北极光、阿拉米斯)等示范项目证明了其可行性,但也凸显了杂质和集成方面的挑战。

海上碳捕集与封存(CCS)增加了设备和安全方面的复杂性,而非常规油气田的模块化解决方案则将零排放生产与二氧化碳回注相结合,从而推进可扩展且经济高效的部署。SPE 221312号论文对CCS项目的资本支出和运营支出进行了全面的经济分析,为决策提供了依据。

数字化解决方案正通过机器人技术、数字孪生、人工智能 (AI) 和先进的检测工具重塑石油和天然气行业的运营。无人机和机器人爬行器改进了无损检测以及储罐和管道的检测,从而降低了成本、时间并减少了安全风险。机器学习和生成式人工智能加速了疲劳预测和根本原因分析,而增材制造则可按需提供可持续的零部件。激光除垢机器人、储罐热成像和自动化 3D 重建等创新技术进一步提升了资产管理水平。这些技术共同推动了整个行业生命周期的效率、安全性和可持续性。

SPE 222048 号论文概述了数字孪生如何显著改变传统做法,从物理勘测和范围界定转向虚拟工作流程,从而提高安全性、减少碳足迹、最大限度地减少人为错误,并作为全面的一站式解决方案。

在管道和资产完整性领域,腐蚀监测、修复策略和可持续延寿是通过先进的复合材料和应急修复系统实现的,而预测完整性则受益于电磁腐蚀测井等数字化工具。直接评估证实了磁通泄漏检测在精确的空间定位、缺陷表征和尺寸测量方面的可靠性,从而支持稳健的管道完整性管理,实现连续的腐蚀监测和增长率评估,并揭示了现场接头涂层应用不当和阴极保护屏蔽不足是导致腐蚀的关键因素。包括多参数传感器和声学阀门检测在内的智能传感技术进一步提高了效率。

值得关注的论文 SPE 222521 展示了一种数据驱动的方法,使用 Power BI 仪表板整合检查和运营数据,增强管道完整性并支持对老化资产的主动管理。

多项研究提出了创新策略,旨在减少石油和天然气行业的排放、优化运营并提升可持续性。关键举措包括提高火炬燃烧测量精度、部署焚烧炉处理小体积火炬以及改造压缩机用于天然气回注。此外,钻井平台电气化、太阳能系统以及智能泄漏检测和修复方案等措施也有助于减少直接排放。二氧化碳火炬系统和移动式燃气轮机的进步进一步提高了效率、安全性和脱碳能力,使该行业与全球碳中和目标保持一致。

本期(2025年12月)论文摘要

SPE 221312 研究调查了枯竭气田生产设施改造为 CCS 的可行性, 作者为 Suho Cha、Sunghyun Park、Jonghwan Kim、Hyundai 等。

SPE 222048 数字孪生方法实现了全面的映射和资产注册, 作者:Humisar Nainggolan、Ardian Shah 和 Andi Wirawan、Pertamina 等人。

SPE 222521 数据可视化方法增强了管道完整性管理, 作者:Khateb IA Bulushi、Fahmi H. Al Mawali 和 Issa S. Alrashdi,西方石油公司。

推荐延伸阅读

SPE 221820 通过钻井平台电气化和节能照明减少范围 1 排放, 作者:B. Landry、Canrig Technologies 等。

SPE 229501 激光除垢机器人用于远距离除垢应用, 作者:Hichem Abdelmoula,Aramco Americas 等。

IPTC 24772 最大化 40 年历史的综合油气凝析油中心的销售额, 作者:Muhammad Hazwan Afiq Zulhaimi,埃克森美孚等。

Roberto Saldano, SPE,现任Casius Consulting技术总监。他在油井工程、生产设施、油田作业和甲烷减排管理方面拥有丰富的技术领导经验。Saldano曾在SLB和巴西石油公司(Petrobras-Pecom)任职,工作地点遍及拉丁美洲、中东和亚洲。此外,他还发表和审阅了多篇SPE论文,并曾担任阿布扎比国际石油博览会暨会议以及多个南美洲会议的SPE联合主席。Saldano拥有巴塔哥尼亚圣胡安博斯科国立大学石油工程学士学位。他是《石油技术杂志》(JPT)编辑评审委员会成员,可通过hr.saldano@casiusfz.com联系他

原文链接/JPT
Production

Production and Facilities

As the industry advances through a pivotal stage of the energy transition, emphasis remains on topics such as carbon capture and storage (CCS), decarbonized operations, digital transformation, and asset integrity—areas driving innovation, operational excellence, and sustainable value within SPE’s evolving technical landscape.

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Reviewing numerous technical abstracts and papers for relevance, originality, clarity, and potential industry impact is essential to identifying high-quality contributions to the production and facilities community. As the industry advances through a pivotal stage of the energy transition, emphasis remains on topics such as carbon capture and storage (CCS), decarbonized operations, digital transformation, and asset integrity—areas driving innovation, operational excellence, and sustainable value within SPE’s evolving technical landscape.

CCS is a key pathway for decarbonization, applied in depleted fields, saline aquifers, and enhanced oil recovery. Repurposing existing infrastructure can lower costs by 20% or more, with pipelines the most viable transport option. Risks from impurities, moisture, and corrosion demand strict CO2 specifications and simulation-based controls. Demonstrations such as TotalEnergies’ Lacq project and European hubs (Northern Lights, Aramis) prove feasibility but highlight impurity and integration challenges.

Offshore CCS adds equipment and safety complexities, while modular solutions for unconventional fields link zero-emissions production with CO₂ reinjection, advancing scalable and cost-effective deployment. Paper SPE 221312 provides a comprehensive economic analysis of both capital and operational expenditures for decision-making in CCS projects.

Digital solutions are reshaping oil and gas operations with robotics, digital twins, artificial intelligence (AI), and advanced inspection tools. Drones and robotic crawlers improve nondestructive testing and tank and pipeline inspections, reducing costs, time, and safety risks. Machine learning and generative AI accelerate fatigue prediction and root-cause analysis, while additive manufacturing delivers on-demand, sustainable parts. Innovations such as laser descaling robots, thermal imaging for tanks, and automated 3D reconstruction further enhance asset management. Together, these technologies drive efficiency, safety, and sustainability across the industry’s lifecycle.

Paper SPE 222048 outlines how digital twins are significantly transforming traditional practices, shifting from physical surveying and scoping to virtual workflows, thereby enhancing safety, reducing carbon footprint, minimizing human error, and serving as a comprehensive, one-stop solution.

In the field of pipeline and asset integrity, corrosion monitoring, repair strategies, and sustainable life extension is achieved through advanced composites and emergency repair systems, while predictive integrity benefits from digital tools such as electromagnetic corrosion logging. Supporting robust pipeline-integrity management, direct assessment confirms the reliability of magnetic flux leakage inspection for accurate spatial referencing, defect characterization, and sizing, enabling continuous corrosion monitoring and growth-rate evaluation and revealing that improper field joint coating application and cathodic protection shielding are key contributors to observed corrosion. Smart sensing technologies, including multiparametric sensors and acoustic valve inspection, enhance efficiency.

The notable paper SPE 222521 demonstrates a data-driven approach using Power BI dashboards that integrate inspection and operational data, strengthening pipeline integrity and supporting proactive management of aging assets.

Several studies present innovative strategies to reduce emissions, optimize operations, and advance sustainability in oil and gas. Key initiatives include enhancing flaring measurement accuracy, deploying incinerators for small-volume flares, and repurposing compressors for gas reinjection. Additional efforts such as rig electrification, solar-powered systems, and smart leak detection and repair programs cut direct emissions. Advances in CO2 flare systems and mobile gas turbines further boost efficiency, safety, and decarbonization, aligning the industry with global carbon-neutrality goals.

Summarized Papers in This December 2025 Issue

SPE 221312 Study Investigates Feasibility of Conversion of Production Facility in Depleted Gas Field for CCS by Suho Cha, Sunghyun Park, and Jonghwan Kim, Hyundai, et al.

SPE 222048 Digital-Twin Approach Enables Comprehensive Mapping and Asset Registration by Humisar Nainggolan, Ardian Shah, and Andi Wirawan, Pertamina, et al.

SPE 222521 Data-Visualization Approach Enhances Pipeline-Integrity Management by Khateb I.A. Bulushi, Fahmi H. Al Mawali, and Issa S. Alrashdi, Occidental Petroleum.

Recommended Additional Reading

SPE 221820 Operations Reduce Scope 1 Emissions Through Rig Electrification and Energy-Efficient Lighting by B. Landry, Canrig Technologies, et al.

SPE 229501 Laser Descaling Robot for Long‑Range Scale-Removal Applications by Hichem Abdelmoula, Aramco Americas, et al.

IPTC 24772 Maximizing Sales From a 40-Year‑Old Integrated Oil/Gas-Condensate Hub by Muhammad Hazwan Afiq Zulhaimi, ExxonMobil, et al.

Roberto Saldano, SPE, is technology director at Casius Consulting. He has experience with technology leadership in well engineering, production facilities, field operations, and methane-emissions-reduction management. Saldano has held positions at SLB and Petrobras-Pecom across Latin America, the Middle East, and Asia. Additionally, he has published and reviewed numerous SPE papers and has served as the SPE Co-Chair at the Abu Dhabi International Petroleum Exposition and Conference and various South American congresses. Saldano holds a bachelor’s degree in petroleum engineering from the National University of Patagonia San Juan Bosco. He is a member of the JPT Editorial Review Board and can be reached at hr.saldano@casiusfz.com.