SoluForce 管道:达到更高水平的可重用性

SoluForce 管道已在全球安装超过 4,000 公里。 (图片来源:SoluForce)

技术

SoluForce 一段时间以来一直是创新的代名词

该公司是高压柔性复合管(FCP 或 RTP)系统的创始者和行业领导者,提供免维护并确保无与伦比的耐用性的解决方案。这使得 SoluForce 适用于最苛刻的应用,例如高压注水或氢气运输。自 2000 年以来,SoluForce 管道已在世界各地安装了 4,000 多公里,用于碳氢化合物运输等各种应用。

可重复使用的管道系统

尽管大多数 SoluForce 管道被用作长期运输和分配解决方案,但它们也可以(重新)用于临时应用。目前,SoluForce 管道建议重复使用(盘绕和展开)最多 10 次,而不会影响管道系统的使用寿命。然而,最新的测试表明,即使经过 100,000 次卷绕-开卷循环也没有退化,这也适用于动态海上项目。

有多种场景需要RTP管道反复盘绕和展开,零火炬井测试就是其中之一。燃烧是指燃烧用于测试最近钻探的油井的流体。由于燃烧对环境产生负面影响,越来越多的公司禁止燃烧。 SoluForce 管道通常用于将这些流体输送到其他油井,那里的基础设施可以负责任地处理它们。由于SoluForce管道可重复使用,因此可以多次用于各种油井测试。

矿井脱水是另一种常见的应用。挖掘地雷时,通常会充满水,需要将其抽走,并且可能含有砾石或沙子等磨蚀性物质。在这种情况下,在需要脱水时使用易于移动、展开和反卷的管道是有利的。

SoluForce 管道的可重复使用性还可以在各种海上应用中节省资源,例如使用高压水对海底结构进行水压测试、油井干预或建立临时出口系统。在这里,SoluForce 比钢管具有显着优势,因为暴露于水和腐蚀性液体会导致钢管替代品的使用寿命显着缩短。

毫不妥协的配件

为了使整个系统可重复使用,不仅管道本身而且其配件都可以多次重复使用。 SoluForce 提供可使用螺栓和夹具轻松连接和拆卸的接头系统。这可以使用简单的工具来完成,而实际的装配保持在原位。

可重复使用的接头是 SoluForce 相对于类似系统的一个关键优势,因为安装新接头需要特殊的设备、时间和培训。该解决方案还最大限度地降低了泄漏风险,并且与管道本身一样免维护。使用电熔和单模压配件系统,流体或气体甚至不会与金属部件接触,从而消除了整个管道系统的腐蚀或结垢风险。

原文链接/oilreviewmiddleeast

SoluForce pipelines: reaching the next level of reusability

Over 4,000 km of SoluForce pipe has been installed around the world. (Image source: SoluForce)

Technology

SoluForce has been a synonym for innovation for a while now

The company is the originator and industry leader of high-pressure Flexible Composite Pipe (FCP or RTP) systems, offering solutions that are maintenance-free and ensure unrivaled durability. This makes SoluForce suitable for the most demanding applications, such as high-pressure water injection or hydrogen transportation. Since the year 2000, over 4,000 km of SoluForce pipe has been installed around the world, in various applications, such as hydrocarbon transportation.

Reusable pipeline system

Although the majority of SoluForce pipelines are used as a long-term transportation and distribution solutions, they can also be (re-)used for temporary applications. Currently, SoluForce pipes are recommended to be reused (coiled and uncoiled) up to 10 times without influencing the service life of the pipe system. However, the latest tests show that there is no degradation even after 100,000 coil-uncoil cycles, which is also applicable to dynamic offshore projects.

There are several scenarios that require RTP pipes to be coiled and uncoiled repeatedly, and zero flare well testing is one of them. Flaring refers to burning fluids that have been used in testing recently drilled oil wells. More and more companies are prohibiting flaring due to its negative effects on the environment. The SoluForce pipe is often used to transport these fluids to other wells where the infrastructure is available to dispose of them responsibly. Because the SoluForce pipe is reusable, it can be used multiple times for various well tests.

Mine dewatering is another common application. When mines are dug, they often fill up with water which needs to be pumped away and can contain abrasive substances like gravel or sand. In such situations, it is advantageous to use a pipe that can be easily moved, uncoiled, and recoiled when dewatering is needed.

Reusability of SoluForce pipes also allows saving resources in various offshore applications such as hydrotesting subsea structures with high-pressure water, well intervention, or setting up temporary export systems. Here, SoluForce has a significant advantage over steel pipes, as the exposure to water and corrosive fluids causes significantly shorter service life for steel alternatives.

Fittings without compromise

To make the entire system reusable, not only the pipes themselves but also their fittings can be reused multiple times. SoluForce offers fitting systems that are easily connected and disconnected with bolts and clamps. This can be done with simple tools, while the actual fitting remains in place.

Reusable fittings are a key advantage SoluForce provides over similar systems since installing a new fitting requires special equipment, time, and training. This solution also minimises the risk of leakages and is maintenance-free, just as the pipe itself. With the electrofusion and single swage fitting system, the fluids or gasses do not even come into contact with metal parts, which eliminates the risks of corrosion or scaling throughout the entire pipeline system.