技术趋势,OTC 版:钻头和钻头

在本月的 2024 年海上技术会议上举行的技术趋势中,展示了新的钻井技术以及确保高效运营的其他钻头。

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      技术趋势 OTC_5-7-24

      Jennifer Pallanich,Hart Energy 高级技术编辑:我是 Jennifer Pallanich。

      Jaxon Caines,Hart Energy 技术记者:我是 Jaxon Caines。

      JP:我们正在休斯敦参加 2024 年 OTC(海上技术会议),讨论一些最新的技术趋势。


      JP:我和来自Enhanced Drilling的Bernt Eikemo 一起在OTC 工作。他是销售和营销副总裁。我们今天在 OTC 谈论什么?

      Bernt Eikemo,增强钻井销售和营销副总裁:我们将讨论我们的系统 EC-Drill Dual MPD(控制压力钻井)。这个系统是我们去年向市场推出的。它基于我们的 EC-Drill 系统,我们现在采用 EC-Drill 系统,这是一种基于受控泥浆液位的 MPD 系统,并将其与表面背压系统合并为一个完整的系统。然后您就可以将两个世界的优点整合到一个系统中。您在这里看到的实际上是我们用于此目的的泵模块。我们把它放在钻井立管上,然后我们可以操纵立管内的液位,这样我们就可以操纵井底压力,这为我们的客户带来了很多机会。在墨西哥湾,壳牌是我们最大的客户,我们现在刚刚安装了一台 Stena 钻井平台,该钻井平台也将为壳牌进行钻探。因此,我们现在在墨西哥湾的三座钻井平台上安装了该系统,我们正在帮助我们的客户更有效地进行钻井。他们还可以钻探原本无法钻探的井段,我们正在帮助他们稍后完成这些井段,以便他们获得良好的完井工作,从而提高油井的产量。

      JP:嗯,这听起来相当美妙。该技术的下一步是什么?

      BE:嗯,这是一种走向世界的方式,因为我们现在看到壳牌已经有点理解它了,但我们需要让其他专业人士了解这个系统可以带来的所有好处。因此,我们希望将其发展成为所有钻机上的标准系统。

      JP:听起来需要注意一些事情。非常感谢您的参与。这是 OTC 的一个总结。


      JC:我在这里与Fugro 的Dimitris Kaltsas 讨论他们全新的 Blue Dragon 海底钻机,该钻机最近赢得了 OTC 聚焦新技术奖。首先,从季米特里斯开始,什么是蓝龙,它是如何工作的?

      Dimitris Kaltsas,辉固蓝龙产品负责人:所以蓝龙是辉固目前正在开发的下一代海底钻机。这是辉固开发的最具影响力和最负盛名的创新之一,它通过在深水中部署船舶来解决岩土工程场地表征的前沿区域。

      JC:现在你为什么说这个行业需要这个?

      DK:我认为该行业正在将边界推向新的地理区域,这些区域具有更多的受天气影响的区域,并且更多的区域需要更通用的技术,而蓝龙将解决这个问题。

      JC:那么是什么让蓝龙与众不同呢?

      DK:因此,通过“蓝龙”号,我们将不断发展的技术与自动化和机器人技术相结合,这将使我们的海上运营更加高效、更加安全。

      JC:谢谢你,季米特里斯。了解蓝龙真是太棒了。

      DK:非常感谢。

      JC:Fugro 就到此结束了。


      JP:我和 Adam Collavo 一起在场外交易中心工作,他是石油州能源服务公司的国际业务开发经理。您在 OTC Today 上谈论什么?

      Adam Collavo,石油州能源服务公司国际业务开发经理:今天我谈论的是我们专有的 TEAS 和 A-TES 系统。

      JP:TEAS 和 A-TES,分别代表什么?

      AC:都是有线接入产品。 TEAS 是顶部进入接入系统,A-TES 是我们的铰接式顶部进入系统,它是位于顶部驱动下方的传统有线顶部进入系统的演变。主要区别在于,TEAS 本身允许顶部驱动器的全部功能,因为它放置在顶部驱动器上方并允许​​钢丝绳通过它,这两者的设计目的都是为了节省操作员的时间和金钱。

      JP:好的。告诉我最近的部署情况。

      AC:在任何特定时间,我们都在世界各地部署了系统,最近是巴西、纳米比​​亚、苏里南,目前我们正准备将系统部署到埃及,所有这些都是为了节省运营商的资金。我知道我已经说过了,但每当我们谈论当前的钻井船费率(每天远远超过 400,000 美元)时,只要我们能为操作员节省多天时间,他们就可以将大量资金用于其他用途。

      JP:很有道理。现在,当我们准备这次采访时,您谈到了远程操作和偏远地区的问题。

      交流:对。因此,当我们谈论远程操作和偏远地区时,当我们拥有小型后勤支持时,TEAS 系统本身的甲板占地面积非常非常小,并且可以放置在船上,与运输相比,可以节省大量时间它来自美国或任何其他海岸基地。它已经在那里了,而且钻机的正常运行时间非常非常短,不到两个小时。因此,每当电缆装置在管道卡住的情况下到达船上时,我们就已经在那里并准备出发了。

      JP:好的。非常感谢。我希望你有一个好的OTC。

      AC:谢谢你,你也一样。


      JC:我在 OTC 与HYTORC总裁 Eric Junkers 一起谈论他们屡获殊荣的闪电泵。首先,我们先来了解一下闪电泵到底是什么以及它是如何工作的?

      Eric Junkers,HYTORC 总裁: LIGHTNING 泵是我们的第一个电池供电的液压泵装置。因此,我们自 1968 年以来一直涉足螺栓连接领域,开发并提出了不同的工业螺栓连接创新方法。目标始终是一样的,让它更安全,让它更快,让它更好。在那段时间里,我们提出了许多不同的创新。闪电泵是我们在泵送方面做出的最大创新,泵送方面实际上是液压系统的心脏、大脑和肌肉。

      JC:为什么你会说这个行业需要这个?

      EJ:嗯,这一切都是为了寻找改进的方法,并尝试寻找推进事物的方法。同样,我们的想法是“让它更安全,让它更高效。”因此,利用当今的技术,例如本例中的电池技术,我们确实能够大幅推动事情向前发展。因此,电池供电的泵装置的明显优势是便携性。您将获得无与伦比的便携性。通常,您必须有电源或空气源来运行液压泵装置。现在你不需要拥有这些了。因此,这对行业来说确实是一个很大的优势:便携性、多功能性和用户友好性。

      JC:现在所有这些听起来都很棒,我的意思是它看起来很棒,但想出这个并不容易。那么你们在开发这个项目时遇到了哪些挑战?你们是如何克服这些挑战的?

      EJ:是的,存在很大的挑战,因为电池供电的工具和设备的情况似乎总是存在这种权衡,对吗?电池的性能与寿命是比较重要的。所以很多时候这几乎是两者之间的决定。您可以获得性能,但电池寿命不长。你得到了长寿,但你没有表现。这是我们之前在我们的空间中看到的很多东西。还有其他电池泵,但就性能和寿命而言,它们都无法达到我们希望达到的水平。所以这是最大的挑战。这就是我们花了这么多年的发展才达到的目标,而这在很大程度上也是我们所达到的目标。我们发现了最佳点,这是我们产品系列中性能最好的泵,而且它还具有适合重型工业液压泵装置的使用寿命。

      JC:LIGHTNING Pump 的状况如何?你们下一步打算采取哪些措施?

      EJ:这确实是泵在 OTC 展会上的亮相。因此,我们在展会上获得了创新奖。昨天刚刚领奖。这才是真正的发布。我们预计 5 月 15 日是正式发布日,公司将开始接受订单,然后在相应的几个月内将其发布到市场上。因此,接下来的步骤只是与生产有关,并确保我们已经满足了我们所知道的需求,这将是非常令人难以置信的,因为这是工业螺栓连接的一大进步,我们的许多客户一直在寻找好久不见了。

      JC:这是 HYTORC 的 Eric Junkers 的总结。


      JC:我是杰克森·凯恩斯。

      JP:我是詹妮弗·帕拉尼奇。

      JC:这就是 2024 年 OTC 最新技术的总结。请访问HartEnergy.com/ep,了解为油田提供燃料的技术。

      原文链接/HartEnergy

      Tech Trends, OTC Edition: Drills & Bits

      In this month’s Tech Trends, which takes place at the 2024 Offshore Technology Conference, new drilling technologies are on display as well as other bits that ensure efficient operations.

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        Tech Trends OTC_5-7-24

        Jennifer Pallanich, senior technology editor, Hart Energy: I am Jennifer Pallanich.

        Jaxon Caines, technology reporter, Hart Energy: And I'm Jaxon Caines.

        JP: And we are here at the 2024 OTC (Offshore Technology Conference) in Houston, talking about some of the latest trends in technology.


        JP: I'm here at OTC with Bernt Eikemo, from Enhanced Drilling. He's the vice president of sales and marketing. And what are we talking about at OTC today?

        Bernt Eikemo, VP of sales and marketing, Enhanced Drilling: We are going to talk about our system EC-Drill Dual MPD (managed pressure drilling). This system is something we introduced to the market last year. It's based on our EC-Drill system where we now take the EC-Drill system, which is a controlled mud level based MPD system and merge it with a surface back pressure system to one complete system. Then you get the best of two worlds into one system. And what you see here is actually the pump module that we use for this. We put it on the drilling riser and then we can manipulate the level inside the riser and that way we can manipulate the bottomhole pressure and that opens a lot of opportunities for our clients. And here in the Gulf of Mexico, Shell is our biggest client, and we are now just coming on one of the Stena rigs that are also going to drill for Shell. So we are now on three rigs in the Gulf of Mexico with this system, and we are helping our clients with drilling more efficiently. They can also drill sections of the well that they otherwise couldn't drill, and we're helping them with completing them later on so that they get a good completion job, which increases production in their wells.

        JP: Well, that sounds pretty magnificent. What's next for the technology?

        BE: Well, it's kind of getting out to the world, because we see now that Shell have kind of understood it, but we need to get the other majors around to see all the benefits this system can bring. So we want to develop this into a standard system on all drilling rigs.

        JP: Sounds like something to watch out for. Thank you so much for your time. And that's a wrap here at OTC.


        JC: I'm here with Fugro’s Dimitris Kaltsas to discuss their brand new Blue Dragon sea floor drill, which recently won the OTC Spotlight on New Technology award. To start things off Dimitris, what is the Blue Dragon and how does it really work?

        Dimitris Kaltsas, Blue Dragon product owner, Fugro: So the Blue Dragon is the next-generation sea floor drill that Fugro is currently developing. It's one of the most impactful and prestigious innovations that Fugro has ever developed, and it works through vessel deployment in deepwaters to tackle frontier areas for geotechnical site characterization.

        JC: Now why would you say that the industry needs this?

        DK: I think the industry is pushing the boundaries towards new geographical areas with more weather-exposed areas and also more areas require more versatile technology, and the Blue Dragon is going to tackle that.

        JC: So what makes Blue Dragon different?

        DK: So with the Blue Dragon, we are incorporating continuously evolving technology with automation and robotics, which will make our operations much more efficient and more safe offshore.

        JC: Thank you, Dimitris. It was amazing to learn about Blue Dragon.

        DK: Thank you so much.

        JC: And that's a wrap here with Fugro.


        JP: I'm here at OTC with Adam Collavo, who is the international business development manager for Oil States Energy Services. And what are you talking about at OTC Today?

        Adam Collavo, international business development manager, Oil States Energy Services: Today I'm talking about our proprietary TEAS and A-TES systems.

        JP: TEAS and A-TES, what does that stand for?

        AC: Both of them are wireline access products. TEAS is Top Entry Access System and A-TES is our Articulated Top Entry System, which is an evolution of a traditional wireline top entry system that goes below the top drive. The main difference being is that the TEAS itself allows full functionality of the top drive because it's placed above the top drive and allows wireline through it, both of which are designed to save the operator time and money.

        JP: Okay. Tell me about a recent deployment.

        AC: At any given time, we have systems deployed all over the world, most recently Brazil, Namibia, Suriname, and we currently have one being prepped to go to Egypt, all of which are designed to save the operator money. And I know I've already said that, but whenever we're talking about current drillship rates, well over $400,000 a day, any time we can save multiple days for the operator, it's a lot of money that they can use for other things.

        JP: Makes a lot of sense. Now, when we were preparing for this interview, you said something about remote operations and remote areas.

        AC: Right. So when we're talking remote operation and remote areas, when we have small logistical support, the fact that the TEAS system itself has a very, very small deck footprint and can be placed on the ship allows for significant time savings versus having to ship it from the U.S. or any other shore base. It's already there, and it has a very, very short rig uptime of less than two hours. So whenever by the time the wireline unit makes it to the boat in a stuck pipe situation, we're already there and ready to go.

        JP: All right. Well thank you so much. I hope you have a good OTC.

        AC: Thank you, you too.


        JC: I'm here at OTC with Eric Junkers, President of HYTORC, to talk about their award-winning lightning pump. So to start things off, what exactly is the LIGHTNING Pump and how does it work?

        Eric Junkers, president, HYTORC: So the LIGHTNING Pump is our first battery-powered hydraulic pump unit. So we've been in the bolting space since 1968, developing and coming up with different innovative approaches to industrial bolting. The goal is always the same, make it safer, make it faster, make it better. And so over that time, we've come up with a number of different innovations. The LIGHTNING Pump is the single biggest innovation that we've made on the pumping side of it, which is really the heart, the brains and the muscle to the hydraulic system.

        JC: Why would you say that the industry needs this?

        EJ: Well, it's all about trying to find ways to improve, and trying to find ways to advance things. Again, with the idea being ‘make it safer, make it more efficient.’ And so with today's technology, for instance, the battery technology in this case, we were really able to take things forward in a big way. So the obvious advantage that comes with a battery-powered pump unit is portability. You get unmatched portability. Typically you would have to have a power source or an air source to run a hydraulic pump unit. Now you don't have to have any of that. And so that is really a big advantage for industry: portability, versatility and user-friendliness.

        JC: Now all of this sounds amazing, and I mean it looks amazing, but it couldn't have been easy to sort of come up with this. So what are some of the challenges you guys have in developing this and how'd you sort of get past those?

        EJ: Yeah, there were big challenges because the situation with battery-powered tooling and equipment, it seems there's always that trade-off, right? You've got performance versus longevity with the battery. And so it's a lot of times it's almost a decision between one or the other. You get the performance, but you don't have the longevity in the battery. You get the longevity, but you don't have the performance. And that's a lot of what we've seen in our space before. There are other battery pumps, but none of them that reach that level that we desire to reach as far as performance and longevity is concerned. So that was the biggest challenge. That's what took so many years of development to get to and that's largely what we have come to. We've found that sweet spot where this is the best performing pump that we have available in our lineup, and it also has a longevity that is appropriate for a heavy industrial hydraulic pump unit.

        JC: So what is the status of the LIGHTNING Pump, and what are some of the next steps you guys look to take?

        EJ: So this is really the unveiling of the pump at the OTC show here. So we were recognized with an award for innovation here at the show. Just yesterday accepted the award. And this is really the release. We're looking at May 15 as the official release where orders are going to start being accepted by the company, and then over the corresponding months it's going to be released out into the marketplace. So the next steps just simply have to do with production and making sure that we've filled the demand that we know is going to be quite incredible because this is a big step forward for industrial bolting that many of our customers have been looking for a long time coming.

        JC: That's a wrap with Eric Junkers of HYTORC.


        JC: I'm Jaxon Caines.

        JP: And I'm Jennifer Pallanich.

        JC: And that's a wrap on the latest technologies at the 2024 OTC. Check with us at HartEnergy.com/ep as we drill into the tech that fuels the oil patch.