水库

重大挑战:致密/页岩油藏改进采收率的最新进展

从致密地层或页岩地层中勘探和提取碳氢化合物彻底改变了全球能源格局,释放了以前认为无法开采的大量石油和天然气储量。本文旨在探讨从致密油藏和页岩油藏中提取碳氢化合物的复杂性。

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这是关于 SPE 能源领域重大挑战的系列六篇文章中的第三篇,该系列文章是 SPE 研究与开发技术部门在德克萨斯州奥斯汀举办的 2023 年研讨会的成果。

去年 JPT 文章中描述的每个挑战都将在本系列中单独讨论:地热能;净零运营;提高紧张/页岩资源的采收率;碳捕获、储存和利用;数字化转型;以及教育和宣传。

从致密地层或页岩地层中勘探和提取碳氢化合物彻底改变了全球能源格局,释放了以前认为无法开采的大量石油和天然气储量。据估计,2024 年美国各种致密油田的石油产量将达到可观的水平(图 1)。

图1:截至2024年2月1日的致密油产量估算(数据来源于EIA 2024)。
图1:截至2024年2月1日的致密油产量估算(数据来源于EIA 2024)。

然而,致密地层或页岩地层的生产过程也面临着从技术障碍到环境问题等一系列挑战。因此,了解当前的前景对于利益相关者应对复杂的形势至关重要。

为了解决 2023 年 7 月 SPE 提出的重大问题(Halsey et al. 2023),本文旨在探讨从致密油藏和页岩油藏中提取碳氢化合物的复杂性。
 

致密/页岩地层描述

首先,我们对致密地层或页岩地层进行简洁的描述。致密油或页岩油气是在含油泥岩中发现的碳氢化合物,页岩气是从含气页岩中产生的或与致密油伴生的(Boak和Kleinberg,2020)。致密非常规地层的特点是存在富含有机质的细粒沉积岩,例如页岩,其中碳氢化合物牢固地嵌入岩石基质中。
 

致密油或页岩油生产面临的挑战

复杂几何的存在。致密地层和页岩地层以其复杂的地质结构而闻名,这使得预测储层内碳氢化合物的分布和行为变得困难。此外,页岩地层的厚度、成分和天然裂缝的发生情况可能表现出显着的变化。因此,了解和驾驭非常规页岩地层的复杂地质对于实现页岩油的成功生产至关重要(Jiang et al. 2016)。

超低储层渗透率。致密地层的低渗透性限制了碳氢化合物的流动,因此需要水力压裂等技术来创建人工开采通道。然而,裂缝的有效增产需要使用尖端的钻井和开采方法,例如多级水力压裂(水力压裂)和水平钻井,而这又需要精确的工程设计和对储层特征的透彻了解(Pokalai等人,2015))。

环境问题。页岩和致密碳氢化合物开采对环境的影响一直是激烈争论的主题,也是评估页岩地层石油生产潜力的关键因素。这些问题包括水污染、空气污染、人类活动引发的地震活动、自然栖息地的破坏以及温室气体排放到大气中。为了实现负责任和可持续的页岩油生产,遵守严格的法规、实施最佳实践并开展清洁开采技术的研究至关重要。

因此,可以最大限度地减少页岩油生产的负面影响(Absar et al. 2018)。使用包括CO 2在内的气体具有多种优点。好处之一是它可以在地质构造内有效储存注入的气体。这是由于气体能够保留在地层中,这有助于减少总体净 CO 2排放量。然而,CO 2气体通常会释放到大气中,直到气流仅包含纯天然气,这引起了环境问题(Burrows 等人,2020)。

水资源管理。水力压裂过程需要将大量的水与支撑剂和化学品混合注入储层中,以形成裂缝并保持裂缝开放。水源、处理和处置的管理带来了严重的后勤和环境困难,特别是在水资源短缺问题普遍存在的地区(EIA 2019)。 

财政活力。尽管技术进步使得从致密地层或页岩地层中提取碳氢化合物成为可能,但该过程在经济上仍然具有挑战性,特别是在商品价格较低或运营成本较高的地区。页岩油生产产生的费用包括钻井和完井成本、基础设施开发和运营费用。这些费用可能受到多种因素的影响,包括地层位置、井的深度和复杂性以及熟练劳动力和设备的可用性(Kaiser 2012Aguilera 2014)。此外,全球石油市场价格是决定页岩油生产可行性的关键因素。

尽管如此,技术的进步使得页岩油开采更加高效且更具成本效益。因此,美国页岩油生产前景有所改善,近年来页岩油产量大幅增加就证明了这一点(图1)。因此,通过创新和优化不断提高生产效率和降低成本对于这些项目的长期生存至关重要。

政府法规的不确定性。紧缩和页岩油生产的监管框架可能会发生变化,从而影响各个方面,例如许可程序、土地准入、环境合规性和税收政策。与气候政策和排放法规等未来潜在监管变化相关的不确定性可能会使项目规划和投资决策变得更加复杂。

尽管如此,政府实施确保美国页岩油储量可持续开采的措施和法规至关重要。这些举措的实施有助于减少对环境的影响,有效管理水资源,并解决与页岩油开采相关的社会和经济问题。它们还可以为清洁提取技术的研究和开发提供激励,并提高行业的透明度和问责制。通过执行更严格的法规和实施最佳实践,可以最大限度地减少对环境和人类健康造成的风险。

基础设施和物流。开发致密页岩油气生产所需的基础设施,如运输管道、加工设施和储存场地,需要大量投资和协调。与这些挑战相关的潜在额外费用和时间要求可能会对页岩油生产的盈利能力和可行性产生重大影响(Kaiser 2012)。因此,解决后勤限制对于确保开采项目的顺利运行至关重要。

研究、技术和创新。尽管技术进步有助于提高致密或页岩生产的效率,但仍需要持续创新来应对技术挑战并释放非常规资源的全部潜力。需要进行额外的研究和开发,以增强现有的钻井方法、储层特征以及之前提到的其他问题,例如水管理实践和环境绩效。

市场和 价格波动。碳氢化合物市场通常具有不可预测性,价格因供需动态、地缘政治紧张局势和宏观经济状况等各种因素而频繁变化。由于行业波动,市场参与者常常面临重大障碍。石油和天然气价格的突然下跌可能会对致密或页岩项目的投资决策和盈利能力产生重大影响,特别是那些生产成本或财务杠杆较高的项目。这些波动给市场参与者带来了重大挑战。

当前展望

2000 年代初,开展了一些试点项目,通过向致密油藏或页岩油藏注入二氧化碳和甲烷气体来提高石油采收率。虽然表面活性剂和纳米流体注入等化学强化采油 (EOR) 技术已在各种地层中得到应用,但它们直到 2010 年代末才得到广泛普及。这些强化采收方法的有效性已在提高致密地层碳氢化合物产量方面得到证实(Chen 等人,2023)。

根据最近的一项审查,在中巴肯进行的单井试验表明,化学 EOR 的实施可以显着提高石油采收率。具体而言,下降曲线分析表明,这种方法可以在生产 5 年后将估计最终采收率提高高达 25%,并将石油采收率提高 8.3%(Chen 等人,2023)。

尽管大宗商品价格波动且面临监管压力,但在钻井和完井技术进步的推动下,致密地层或页岩地层的产量继续增长。美国,特别是二叠纪盆地和伊格尔福特地层等地区,仍然是页岩油气生产的热点,对全球供应做出了重大贡献。

运营商越来越注重通过技术创新和运营优化来最大限度地提高生产效率并降低成本。水平钻井、水力压裂技术和储层表征方面的最新进展提高了采收率和油井经济性,从而增强了致密油和页岩油藏的竞争力。

非常规石油开发涉及天然气在吞吐过程中的应用,其中包括多种气体,如表1所示。

JPT_2024-06_GrandChallengeTable.jpg

尽管二叠纪盆地继续在致密油生产中发挥着至关重要的作用,但其他地区,包括巴肯地层、马塞勒斯地层和海恩斯维尔页岩,似乎也对致密油或页岩地层的碳氢化合物生产做出了重大贡献。这种业务多元化有助于降低风险,并为运营商提供利用各种地质特征和市场趋势的机会。仔细的经济分析和评估表明,海恩斯维尔页岩区尤其具有经济可行性和可持续性的潜力(Kaiser 2012)。

总体而言,致密地层和页岩地层的碳氢化合物生产为满足全球能源需求提供了巨大的潜力,美国页岩油生产的前景非常乐观,并且随着技术和开采技术的进步而不断改善。

然而,解决本文强调的与页岩油开采相关的挑战和限制至关重要,例如环境问题、用水、社会和经济影响以及市场动态。应对这些挑战需要利益相关者之间的合作、技术创新和对环境管理的承诺。因此,该行业可以释放致密地层和页岩地层的全部潜力,同时最大限度地减少对环境和周围社区的负面影响。

美国将在全球能源的未来中发挥至关重要的作用,因为页岩和紧张的资源预计将做出重大贡献。然而,这些已确定的挑战需要首先克服。

参考

巴尼特页岩气的水和碳足迹之间的权衡 SM Absar、A. Boulay、MF Campa 等人。清洁生产杂志(2018)。

RF Aguilera 的《全球常规和非常规石油生产成本》,《能源政策》(2014 年)。

页岩气、致密油、页岩油和水力压裂 作者:J. Boak 和 R. Kleinberg,Future Energy (2020)。

LC Burrows、F.Haeri、P. Sean 等人对非常规油藏中二氧化碳、天然气和水基流体提高石油采收率的文献综述。能源与燃料(2020)。

非常规油藏表面活性剂化学强化采油方法的筛选、应用及前景综述, 作者:W. Chen、X. Geng、W. Liu 等。能源与燃料(2023)。

页岩油储层基本特征及评价, Z. Jiang,W. Zaixing,C. Liang,等。石油研究(2016)。

《石油和天然气行业未来十年及以后的重大挑战》 作者:T. Halsey、G. Agrawal、JR Bailey、M. Balhoff、SJ Borglum、KK Mohanty、M. Traver、JPT (2023)。

海恩斯维尔页岩区经济分析, 作者:MJ Kaiser,《石油科学与工程杂志》(2012 年)。

页岩/致密油藏提高石油采收率的吞吐技术:进展、差距和前景, 作者:M. Milad、J. Radzuan、A. Sidek 等人。能源与燃料(2021)。

石油和天然气勘探及生产废物管理,美国能源信息管理局(2019 年)。

南澳大利亚库珀盆地页岩气藏水平井多级水力压裂设计与优化, 作者:K. Pokalai、Y. Fei、M. Ahmad 等人。 APEA 杂志(2015 年)。

Gideon Dordzie是德克萨斯大学奥斯汀分校地下能源与环境中心 (CSEE) 的博士后研究员。他分别拥有夸梅·恩克鲁玛科技大学和怀俄明大学石油工程理学学士学位和哲学博士学位。 Dordzie 的主要研究领域包括常规和非常规提高采收率、纳米技术以及表面和界面科学。 Dordzie 在期刊上撰写并发表了多篇文章,担任怀俄明大学临时讲师,并因其杰出表现于 2022 年获得怀俄明大学能源与石油工程系颁发的第一名 Harry Hill 研究生优秀奖在教学、研究、演示和出版工作中。

马修·T·巴尔霍夫 (Matthew T. Balhoff)是德克萨斯大学奥斯汀分校希尔德布兰德石油与地球系统工程系系主任兼教授。他担任 Lois 和 Richard Folger 石油与地球系统工程领导主席以及美国银行石油工程教授职位。他还共同领导了化学强化石油采收率工业附属计划。

Balhoff 于 2017 年成为 SPE 杰出会员,并荣获 2022 年 SPE Lester C. Uren 奖、2014 年 SPE 国际青年会员服务奖和 2012 年 SPE 国际教学研究员奖。他在提高石油采收率、碳储存、非常规资源生产以及多孔介质流动和传输的基本过程等领域发表了 96 篇同行评审出版物和 39 篇会议论文。

他拥有路易斯安那州立大学化学工程学士和博士学位。

原文链接/JPT
Reservoir

A Grand Challenge: Update on Improved ­Recovery From Tight/Shale Reservoirs

The exploration and extraction of hydrocarbons from tight or shale formations have revolutionized the global energy landscape, unlocking vast oil and gas reserves previously considered inaccessible. This article intends to explore the complexities of hydrocarbon extraction from tight and shale reservoirs.

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This is the third of a series of six articles on SPE’s Grand Challenges in Energy, formulated as the output of a 2023 workshop held by the SPE Research and Development Technical Section in Austin, Texas.

Described in a JPT article last year, each of the challenges will be discussed separately in this series: geothermal energy; net-zero operations; improving recovery from tight/shale resources; carbon capture, storage, and utilization; digital transformation; and education and advocacy.

The exploration and extraction of hydrocarbons from tight or shale formations have revolutionized the global energy landscape, unlocking vast oil and gas reserves previously considered inaccessible. According to estimates, substantial oil production has been reported for various tight plays in the US in 2024 (Fig. 1).

Fig. 1—US tight oil production estimates as of 1 February 2024 (data sourced from EIA 2024).
Fig. 1—US tight oil production estimates as of 1 February 2024 (data sourced from EIA 2024).

However, the production process in tight or shale formations is not without its own set of challenges ranging from technological hurdles to environmental concerns. Therefore, understanding the current outlook is essential for stakeholders to navigate the complex terrain.

To address the significant issues outlined by SPE in July 2023 (Halsey et al. 2023), this article intends to explore the complexities of hydrocarbon extraction from tight and shale reservoirs.
 

Description of Tight/Shale Formations

First, we present a succinct description of tight or shale formations. Tight or shale oil and gas are hydrocarbons found in oil-bearing mudstone, and shale gas is produced from gas shale or associated with tight oil (Boak and Kleinberg 2020). Tight unconventional formations are characterized by the presence of fine-grained sedimentary rocks that are high in organic matter, such as shale, where hydrocarbons are firmly embedded within the rock matrix.
 

Challenges in Tight or Shale Oil Production

The Existence of Complex Geometry. Tight and shale formations are known for their complex geological structures, which can make it difficult to predict the distribution and behavior of hydrocarbons within the reservoir. Additionally, shale formations can exhibit significant variability in their thickness, composition, and the occurrence of natural fractures. Hence, it is crucial to understand and navigate the intricate geology of unconventional shale formations to achieve successful shale oil production (Jiang et al. 2016).

Ultralow Reservoir Permeability. The low permeability of tight formations restricts the flow of hydrocarbons, necessitating techniques such as hydraulic fracturing to create artificial pathways for extraction. However, the effective stimulation of fractures requires the use of cutting-edge drilling and extraction methods, such as multistage hydraulic fracturing (fracking) and horizontal drilling, which in turn require precise engineering and a thorough understanding of reservoir characteristics (Pokalai et al. 2015).

Environmental Concerns. The consequences of shale and tight hydrocarbon extraction on the environment have been the subject of intense debate and are a crucial factor in assessing the potential for oil production from shale formations. These issues include water pollution, air pollution, seismic activity triggered by human activities, destruction of natural habitats, and the release of greenhouse gases into the atmosphere. To achieve responsible and sustainable shale oil production, it is crucial to adhere to strict regulations, implement best practices, and conduct research on cleaner extraction technologies.

Thus, the negative effects of shale oil production can be minimized (Absar et al. 2018). The use of gases, including CO2, offers several advantages. One of the benefits is that it allows for efficient storage of injected gas within geological formations. This is due to the gas's ability to remain trapped within the formation, which helps decrease the overall net CO2 emissions. Nevertheless, CO2 gas is typically released into the atmosphere until the stream comprises only pure natural gas, which raises environmental concerns (Burrows et al. 2020).

Water Management. The hydraulic fracturing procedure entails injecting copious amounts of water, combined with proppants and chemicals, into the reservoir to create fractures and maintain them open. The management of water sourcing, treatment, and disposal poses significant logistical and environmental difficulties, especially in regions where water scarcity is a prevalent issue (EIA 2019). 

Fiscal Viability. Although technological advancements have made it possible to extract hydrocarbons from tight or shale formations, the process can still be economically challenging, particularly in areas where commodity prices are low or operational costs are high. The expenses incurred for shale oil production include drilling and completion costs, infrastructure development, and operational expenses. These expenses can be influenced by various factors, including the location of the formation, the depth and intricacy of the wells, and the availability of skilled labor and equipment (Kaiser 2012; Aguilera 2014). Moreover, the global market price of oil is a crucial factor in determining the viability of shale oil production.

Nonetheless, advancements in technology have made shale oil extraction more efficient and cost-effective. As a result, the prospects for oil production from shale in the US have improved, as evidenced by the significant increase in shale oil production in recent years (Fig. 1). Therefore, continuous improvement in production efficiency and cost reduction through innovation and optimization are essential for the long-term viability of these projects.

Uncertainty in Governmental Regulations. Tight and shale production operate under a regulatory framework that may change, thereby influencing various aspects, such as permitting procedures, land access, environmental compliance, and taxation policies. The uncertainty associated with potential future regulatory changes, such as climate policies and emission regulations, can make project planning and investment decisions more complex.

Despite this, it is crucial for the government to implement measures and regulations that guarantee sustainable exploitation of shale oil reserves in the US. The implementation of these initiatives can help reduce environmental effects, effectively manage water resources, and tackle the social and economic issues associated with shale oil extraction. They can also offer incentives for research and development of cleaner extraction technologies and promote transparency and accountability in the industry. By enforcing stricter regulations and implementing best practices, the risks posed to the environment and human health can be minimized.

Infrastructure and Logistics. Developing the infrastructure necessary for tight shale hydrocarbon production, such as transportation pipelines, processing facilities, and storage sites, requires substantial investment and coordination. The potential additional expenses and time requirements associated with these challenges could have a significant impact on the profitability and feasibility of shale oil production (Kaiser 2012). Therefore, addressing logistical constraints is crucial for ensuring the smooth operation of extraction projects.

Research, Technology, and Innovation. Although technological advancements have contributed to increased efficiency in tight or shale production, continuous innovation is necessary to tackle technical challenges and unlock the complete potential of unconventional resources. Additional research and development are necessary to enhance the existing drilling methods, reservoir characterization, and other issues stated previously, such as water management practices and environmental performance.

Market and Price Volatility. The hydrocarbon market is often characterized by its unpredictable nature, with prices frequently changing due to various factors such as supply and demand dynamics, geopolitical tensions, and macroeconomic conditions. Market participants often face significant obstacles owing to industry fluctuations. Sudden drops in oil and gas prices can have a significant impact on investment decisions and profitability of tight or shale projects, particularly those with high production costs or financial leverage. These fluctuations pose a major challenge to market participants.

Current Outlook

During the early 2000s, pilot projects were undertaken to improve oil recovery by injecting carbon dioxide and methane gas into tight or shale reservoirs. While chemical-enhanced oil recovery (EOR) techniques such as surfactant and nanofluid injection have been utilized in various formations, they gained widespread popularity only in the late 2010s. The effectiveness of these enhanced recovery methods has been demonstrated in boosting hydrocarbon production in tight formations (Chen et al. 2023).

According to a recent review, a single-well trial conducted in the Middle Bakken demonstrated that the implementation of chemical EOR could lead to a significant improvement in oil recovery. Specifically, a decline curve analysis indicated that this approach could increase the estimated ultimate recovery by up to 25% after 5 years of production and an 8.3% improvement in oil recovery (Chen et al. 2023).

Despite fluctuations in commodity prices and regulatory pressures, production from tight or shale formations continues to grow driven by advancements in drilling and completion technologies. The US, particularly regions such as the Permian Basin and Eagle Ford Formation, remain a hotspot for shale oil and gas production, contributing significantly to global supply.

Operators are increasingly focusing on maximizing production efficiency and reducing costs through technological innovation and operational optimization. Recent advances in horizontal drilling, hydraulic fracturing techniques, and reservoir characterization have improved recovery rates and well economics, thereby enhancing the competitiveness of tight and shale plays.

Unconventional oil development involves the application of gas in the huff-n-puff process, which includes various gases, as shown in Table 1.

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Although the Permian Basin continues to play a crucial role in tight oil production, it seems that other regions, including the Bakken Formation, Marcellus Formation, and Haynesville Shale, also significantly contribute to hydrocarbon production from tight or shale formations. This diversification of operations helps mitigate risks and presents opportunities for operators to leverage various geological features and market trends. Careful economic analysis and evaluation have shown that the Haynesville Shale play, in particular, has potential for economic viability and sustainability (Kaiser 2012).

Overall, hydrocarbon production in tight and shale formations offers immense potential for meeting the global energy demand, and the prospects for oil production from shale in the US are highly positive and continue to improve with advancements in technology and extraction techniques.

However, it is crucial to address the challenges and limitations associated with shale oil extraction highlighted in this article, such as environmental concerns, water usage, social and economic impacts, and market dynamics. Addressing these challenges requires collaboration among stakeholders, technological innovation, and commitment to environmental stewardship. Consequently, the industry can unlock the full potential of tight and shale formations, while minimizing negative impacts on the environment and surrounding communities.

The US is set to play a crucial role in the future of global energy, as shale and tight resources are expected to make a significant contribution. However, these identified challenges need to be surmounted first.

References

The Tradeoff Between Water and Carbon Footprints of Barnet Shale Gas by S.M. Absar, A. Boulay, M.F. Campa, et al. Journal of Cleaner Production (2018).

Production Costs of Global Conventional and Unconventional Petroleum by R.F. Aguilera, Energy Policy (2014).

Shale Gas, Tight Oil, Shale Oil, and Hydraulic Fracturing by J. Boak and R. Kleinberg, Future Energy (2020).

A Literature Review of CO2, Natural Gas, and Water-Based Fluids for Enhanced Oil Recovery in Unconventional Reservoirs by L.C. Burrows, F.Haeri, P. Sean, et al. Energy & Fuels (2020).

A Comprehensive Review on Screening, Application, and Perspectives of Surfactant-Based Chemical-Enhanced Oil Recovery Methods in Unconventional Oil Reservoirs by W. Chen, X. Geng, W. Liu, et al. Energy & Fuels (2023).

Basic Characteristics and Evaluation of Shale Oil Reservoirs by Z. Jiang, W. Zaixing, C. Liang, et al. Petroleum Research (2016).

Grand Challenges for the Oil and Gas Industry for the Next Decade and Beyond by T. Halsey, G. Agrawal, J.R. Bailey, M. Balhoff, S.J. Borglum, K.K. Mohanty, M. Traver, JPT (2023).

Haynesville Shale Play Economic Analysis by M.J. Kaiser, Journal of Petroleum Science and Engineering (2012).

Huff-n-Puff Technology for Enhanced Oil Recovery in Shale/Tight Oil Reservoirs: Progress, Gaps, and Perspectives by M. Milad, J. Radzuan, A. Sidek, et al. Energy & Fuels (2021).

Management of Oil and Gas Exploration and Production Waste, US Energy Information Administration (2019).

Design and Optimization of Multistage Hydraulic Fracturing in a Horizontal Well in a Shale Gas Reservoir in the Cooper Basin, South Australia by K. Pokalai, Y. Fei, M. Ahmad, et al. The APPEA Journal (2015).

Gideon Dordzie is a post-doctoral Fellow at the Center for Subsurface Energy and the Environment (CSEE) at The University of Texas at Austin. He holds bachelor’s of science and doctor of philosophy degrees in petroleum engineering from the Kwame Nkrumah University of Science and Technology and the University of Wyoming, respectively. Dordzie's primary research areas include conventional and unconventional enhanced oil recovery, nanotechnology, and surface and interfacial science. Dordzie has authored and published several articles in journals, served as a temporary lecturer at the University of Wyoming, and received the 1st place Harry Hill Graduate Excellence Award from the Department of Energy and Petroleum Engineering at the University of Wyoming in 2022 for his outstanding performance in teaching, research, presentations, and publication efforts.

Matthew T. Balhoff is the department chair and a professor in the Hildebrand Department of Petroleum and Geosystems Engineering at The University of Texas at Austin. He holds the Lois and Richard Folger Leadership Chair in Petroleum and Geosystems Engineering and Bank of America Professorship in Petroleum Engineering. He also co-leads the Industrial Affiliate Program on Chemical Enhanced Oil Recovery.

Balhoff became an SPE Distinguished Member in 2017 and is a winner of the 2022 SPE Lester C. Uren Award, 2014 SPE International Young Member Service Award, and 2012 SPE International Teaching Fellow Award. He has 96 peer-reviewed publications and 39 conference papers in the areas of enhanced oil recovery, carbon storage, unconventional resource production, and fundamental processes of flow and transport through porous media.

He holds BS and PhD degrees in chemical engineering from Louisiana State University.