欢迎来到 HADES:深入了解井下成像

DarkVision 的 HADES 平台提供了前所未有的井下清晰度,为井眼检查提供了非凡的细节,该公司表示。

DarkVision 的 HADES 井下技术可能让人联想到邪恶的冥界之神,但这种成像工具显然更具怪异性而非希腊性。

DarkVision 首席执行官斯蒂芬·罗宾逊 (Stephen Robinson) 表示,该公司的高分辨率声学井下评估系统(品牌为 HADES)提供“超高分辨率、基于声学的成像技术”。

DarkVision销售副总裁 Chris McCann 向 Hart Energy 表示,该公司将这项技术视为照明井下资产检查的“重大变革”进步。

他说,成像质量让经验丰富的钻井老手感到惊讶,而且对孩子也很友好。

“这使得井下问题和井下部件的可视化变得非常容易。我们将所有东西都放到三维空间中,而且分辨率极高,因此它可以让您以一种地球上任何其他工具或工具组合都无法做到的方式观察井下空间中的事物,”他说。

HADES 的核心功能是提供超高分辨率的井下空间 3D 成像。大多数成像工具都难以显现滑动套管或损坏套管等部件。总部位于加拿大的 DarkVision 技术填补了这些空白。HADES 平台的分辨率为百分之一英寸,并且能够在一次运行中扫描多种套管尺寸,从而提高了生产率和覆盖范围,McCann 说道。

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HADES 平台能够捕捉并呈现尺寸精确的 3D 数据。(来源:DarkVision)

“它的分辨率非常高,而且效率也很高,”他说道,“扫描速度相同,但你可以在相同的时间内获得整个井眼的超高分辨率覆盖。”

HADES 使操作员能够检测到微小的细节,例如点蚀以及颗粒细节:管道上刻印的数字是可读的。

DarkVision 面临的一个关键挑战是处理高分辨率成像产生的海量数据集。

“收集真正​​高分辨率和高质量数据的结果之一是,你最终会得到这些庞大的数据集,”罗宾逊说。“存储、压缩、渲染并将它们转化为客户的 3D 模型是一项艰巨的任务。因此,我们拥有一支庞大的机械工程团队、一支庞大的电气和电子工程团队以及一支更大的软件工程团队,”罗宾逊说。

一旦收集到数据,HADES 就会将其处理成更小、更离散、可操作的版本,并交付给客户。

关键场景

HADES 平台包含多条产品线,每条产品线都针对特定的检查需求而设计。

HADES-R 和 HADES-T 可进行径向检查,对井筒进行连续 360 度扫描。HADES-T 专门用于对套管厚度进行成像,提供超高分辨率视图以评估壁面损失。

HADES-F 引入了一个机器人头部组件,可以进行直接井下成像,这对于识别井筒内的障碍物或无法进入的区域特别有用。

罗宾逊表示,这一进步的重要意义在于它在关键场景中的应用。

“你经常会遇到外壳塌陷、某种障碍物或无法绕过的东西。[HADES-F] 建立在机器人头上,可以将其停在卡住的物体上。然后该工具本身会移动并使用机器人头进行成像扫描,”罗宾逊说。“这种技术建立在可移动的机器人头上,可以进行非常高分辨率的扫描,但仅限于特定区域。”

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DarkVision 的 HADES 可以对油管、套管和连接件进行全方位成像,从而突破卡尺和摄像头等传统技术的盲点。(来源:DarkVision)

该平台在检查受损套管、验证滑动套管状态和评估穿孔方面发挥了重要作用。这些功能节省了操作员的时间和成本,同时确保了操作的完整性。此外, Robinson 还表示壳牌英国石油是“[DarkVision 服务过的]墨西哥湾的两个主要客户”。

DarkVision 还为康菲石油Arc EnergyDevonSM Energy雪佛龙等 E&P 公司提供成像服务

McCann 表示:“在深海,情况要复杂得多,它们的价值要高得多,这类作业的风险和金钱风险也大得多。对于目前的技术来说,滑动套管和连接处的损坏等问题很难可视化和检查这些类型的组件。arkVision 和 HADES 工具非常适合检查这些类型的组件。”

尽管 HADES 平台底层技术非常复杂,但 DarkVision 优先考虑简单性和可操作的见解。

“这项技术非常复杂,但我们非常努力地确保输出结果简单易懂,如果我向孩子们展示,他们也能理解,”麦肯说。“我可以根据经验告诉你,当我在演示中向经验丰富的现场主管展示这些模型和图像时,他们第一次看到它时,你真的能听到房间后面传来的惊叹声。他们真的难以置信。”

DarkVision 销售副总裁 Chris McCann。(来源:DarkVision)
DarkVision 销售副总裁 Chris McCann。(来源:DarkVision)

DarkVision 还希望在国际上扩展其服务,在沙特阿拉伯和挪威开设办事处,同时扩大 HADES 平台的用途。

麦肯表示,该技术可以用于各种应用,包括“灌注衬管、筛管完井或用于洞穴储存或碳封存等领域”。

他说道:“这项技术如此不同,随着我们使用得越来越多,我们不断发现新的和有趣的用例。”

原文链接/HartEnergy

Welcome to HADES: Peering into the Depths of Downhole Imaging

DarkVision’s HADES platform provides unprecedented clarity downhole, delivering remarkable detail to wellbore inspection, the company says.

DarkVision’s HADES downhole technology may evoke the nefarious god of the underworld, but the imaging tool is decidedly more geek than Greek.

The company’s High-Resolution Acoustic Downhole Evaluation System—branded as HADES—offers a “super high resolution, acoustic-based imaging technology,” according to DarkVision CEO Stephen Robinson.

The company pitches the tech as a “step change” advancement for illuminating the inspection of downhole assets, DarkVision vice president of sales Chris McCann told Hart Energy.

The imaging quality, he said, elicits astonishment from grizzled drilling veterans—and it's kid friendly, too.

“It makes downhole issues and visualization of downhole components very easy. We put everything into three dimensions and it’s ultra-high resolution, so it gives you a way to look at things in the downhole space in a way that no other tool or combination of tools on the planet can,” he said.

HADES’ core functionality provides ultra-high-resolution, 3D imaging of downhole spaces. Most imaging tools struggle to visualize components such as sliding sleeves or damaged casing. Canada-based DarkVision’s technology fills in those gaps. With resolutions of 100th of an inch —and the capacity to scan multiple casing sizes in a single run—the HADES platform ups  productivity and coverage, McCann said.

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The HADES platform is able to capture and render dimensionally accurate 3D data. (Source: DarkVision)

“It’s very high resolution, but it’s also very efficient,” he said. “The scanning speed is the same, but you get super high resolution coverage of the entire well bore in the same amount of time.”

HADES enables operators to detect minute details, such as pitting, as well as granular detail: numbers stamped on pipes are readable.

A key challenge faced by DarkVision was processing the massive datasets generated by the high-resolution imaging.

“One of the ramifications of collecting really high resolution and high-quality data is that you end up with these enormous datasets,” Robinson said. “The act of storing them, compressing them, rendering them and turning them into a 3D model for customers was a huge endeavor. So as a result of that, we have a big mechanical engineering team, a huge electrical and electronics engineering team and an even bigger software engineering team,” Robinson said.

Once data is collected, HADES processes it into smaller and more discrete, actionable versions that are deliverable to customers.

Critical scenarios

The HADES platform comprises several product lines, each designed for specific inspection needs.

The HADES-R and HADES-T perform radial inspections that provide a continuous 360-degree scan of the wellbore. The HADES-T specializes in imaging casing thickness, offering a super high-resolution view to assess wall loss.

HADES-F introduces a robotic head component that allows for direct downhole imaging— particularly useful for identifying obstructions or inaccessible areas within the wellbore.

The significance of the advancement is underscored by its application in critical scenarios, Robinson said.

“You often have a collapsed casing, some kind of obstruction or something you can’t get past. [HADES-F] is built on a robotic head that allows it to be parked at the stuck object. And then the tool itself physically moves around and does an imaging scan using a robotic head,” Robinson said. “It’s kind of the same technology built on a movable robotic head that allows it to do a really high resolution scan, but only of a particular area.”

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DarkVision’s HADES can deliver complete circumferential imaging of tubing, casing and connections to penetrate the blind spots of legacy technologies such as calipers and cameras. (Source: DarkVision)

The platform has been instrumental in inspecting damaged casing, verifying the status of sliding sleeves and evaluating perforations. Those functions have saved operators time and costs while ensuring operational integrity. In addition to Shell and BP, which Robinson says are “the two main clients that [DarkVision has served]…in the Gulf of Mexico.”

DarkVision has also provided imaging to E&Ps including ConocoPhillips, Arc Energy, Devon, SM Energy and Chevron.

“In deepwater, things are much more complicated, they’re much more high value, there’s much more risk and dollar risk with these types of operations. Things like sliding sleeves and damage at connections are really hard for current technologies to visualize and inspect those types of components,” McCann said. “DarkVision and the HADES tool are very good at inspecting those types of components.”

Despite the complexity of the technology underlying the HADES Platform, DarkVision prioritizes simplicity and actionable insights.

“The technology is very complicated, but we work really hard to make sure that the outputs are simple and easy for people to understand—to the point where if I’m showing it to my kids, they’ll understand it,” said McCann. “I can tell you from experience that when I put these models and these images up for hardened field superintendents in a presentation, the first time they’ve [seen] it, you literally heard gasps from the back of the room. There was genuine disbelief.”

Chris McCann, DarkVision vice president of sales. (Source: DarkVision)
Chris McCann, DarkVision vice president of sales. (Source: DarkVision)

DarkVision is also looking to expand its services internationally, opening offices in Saudi Arabia and Norway while also expanding uses for the HADES platform.

McCann said the technology can lend itself to a variety of applications, from “slotted liner, screen completions or use in things like cavern storage or carbon sequestration.”

“The technology is so different that, as we use it more, we keep finding new and interesting use cases,” he said.