SPM 压裂泵在 Permian 首次大修前已运行 13,000 小时

2024 年 12 月 10 日

SPM™ Oil & Gas 宣布,其 SPM™ WS 335 压裂泵在第一次大修前已在 Permian 实现了超过 13,000 小时的泵送时间。由于传统压裂泵通常在 3,000 小时后重建,并在 6,000 小时后报废,这一里程碑表明 WS 335 的使用寿命是传统压力泵送设备的四倍。

卡特彼勒公司石油和天然气副总裁 Derek Kamp 表示:“近乎连续工作的油田服务提供商需要能够承受极端操作条件的压力泵送设备,以最大限度地提高他们在油田的投资回报率。目前有数百台 WS 335 压裂泵在运行,其中许多泵送时间超过 12,000 小时,压力泵操作员可以使用这种坚固的解决方案来推动他们的车队更进一步。”

WS 335 每天平均泵送 15 小时,平均压力为 9,000 psi。大修是作为例行维护方案进行的。发现框架没有开裂,齿轮系和曲轴磨损很小。在 WS 335 返回现场继续泵送更多小时之前,更换了主轴承和所有软轴承。

WS 335 的一体式铸造框架结构和坚固耐用的工程组件旨在承受极端操作条件。其单框架设计消除了焊接,与传统压裂泵相比,这大大降低了故障风险和非生产时间 (NPT)。此外,机载润滑系统经过精心设计,可在关键部件之间保持一致的油压,而坚固的齿轮系统则可提高耐用性和可靠性能。

 

原文链接/WorldOil

SPM frac pump achieves 13,000 hours in Permian before first overhaul

December 10, 2024

SPM™ Oil & Gas announced that their SPM™ WS 335 Frac Pump has achieved more than 13,000 pumping hours in the Permian before its first overhaul. As conventional frac pumps are commonly rebuilt at 3,000 hours and discarded at 6,000 hours, this milestone demonstrates the WS 335’s ability to last four times longer than traditional pressure pumping equipment.

“Oilfield service providers operating near continuous duty need pressure pumping equipment that’s capable of withstanding extreme operating conditions to maximize their ROI in the field,” said Derek Kamp, vice president, oil & gas, Caterpillar Inc. “With hundreds of WS 335 frac pumps in operation, many exceeding 12,000 pumping hours, pressure pumpers are equipped to push their fleets harder with this rugged solution.”

The WS 335 averaged 15 pumping hours per day at an average of 9,000 psi. The overhaul was performed as a routine maintenance protocol. The frame was found to be free of cracking and the gear train and crankshaft exhibited minimal wear. The main bearings and all soft bearings were replaced before the WS 335 was returned to the field to continue pumping more hours.

The WS 335’s single-piece cast frame construction and ruggedly engineered components are designed to withstand extreme operating conditions. Its monoframe design eliminates welds, which significantly reduces failure risk and nonproductive time (NPT) compared to conventional frac pumps. Additionally, the on-board lubrication system is engineered to maintain consistent oil pressure across critical components while a robust gear system promotes durability and reliable performance.