审查分析模型可以帮助运营商正确确定油井 P&A 成本

2023 年 12 月 11 日
关于评估深水湾 BSEE 成本估算的四部分系列中的第二部分

编者注:这篇专题文章首次发表于《Offshore》杂志 2023 年 11 月至 12 月号。单击此处查看完整问题。


作者:Mark J. Kaiser,路易斯安那州立大学

2016 年,作为深水地平线悲剧后对美国墨西哥湾作业进行更广泛审查的一部分,BSEE 开始要求运营商在完成永久堵塞任何油井、拆除任何平台或设施后 120 天内提交退役支出,以及任何场地的清理(NTL No. 2016-N03)。

2016年至2021年,美国墨西哥湾有500口水深超过400英尺(122 m)的井被永久废弃。在500口永久废弃井中,共有83口井废弃在401至1000英尺水深(几乎都是干树井),417口井废弃在>1000英尺水深(约一半是海底井)。

据报道,2022 年美国墨西哥湾深水区 838 口井的平均废弃成本为每口井 1720 万美元。平均干树废弃成本估计为 140 万美元/井。

这是由四部分组成的系列中的第二篇文章,其更大的目标是评估美国墨西哥湾深水区的 BSEE 成本估算(定义为水深大于 122 m(400 英尺)),跨越主要退役阶段并推断单位该地区的成本统计和成本函数。

成本估算方法

下面提供了对一些不同 BSEE 成本估算方法的分析。

统计与工作分解方法。BSEE 在深海中执行两种类型的成本估算:统计和工作分解,具体取决于操作类型和可用(收集的)数据的数量。

统计方法基于操作员提供的成本数据,并应用统计和经验技术,其中工作属性与操作员数据相关。

如果数据集相当大且多样化,并且在成本估算中应用最佳实践(标准)技术,则统计方法的结果将是有效的。如果数据集太小或多样化,或者资产属性或估计技术没有正确选择或应用,结果将不太有用和站不住脚。

在项目数据稀疏或无法获得的情况下(例如,浮动船退役),无法应用统计技术,并且需要其他成本估算方法。

工作分解方法是正式的假设成本估算,通过将操作分解为需要执行的多个任务,然后使用可用数据和适当的市场条件估算每个任务的时间和成本来执行。工作分解方法既耗时又注重细节,但在这种情况下它们是唯一可接受的方法。

工作分解方法可能会也可能不会与实际工作进行校准或比较,并且通常对结果缺乏高度的信心,但对于专门/独特的操作和/或稀疏数据集占主导地位的情况,它们被广泛接受。

概率方法与确定性方法。BSEE 方法未公开,但可以合理地推测,当报告概率成本估计时,有足够的运营商数据样本来导出(概率)成本统计数据,而在概率描述不可行的情况下应用确定性方法(例如,大数据传播和/或小样本)或可能(例如,专业化和多样化的操作)。

对于深水租赁的每口井、结构、管道段和场地清理,BSEE 报告每项资产的一个(确定性)成本估算或三个概率(P50、P70、P90)估算。

美国墨西哥湾深水区的所有油井和大约一半的固定平台(水深<200 m)均使用概率值报告,而大多数深水固定平台(> 200 m)和所有浮式平台成本估算均报告使用确定性成本估算。

一些井还报告确定性成本,但这些是小子样本或专门的井类型,而对于浮标、管道和场地清理和验证,仅报告确定性估计。

使用基于不附加分布值的操作员数据的单一统计数据(平均值或中值)被归类为确定性的,以及使用工作分解方法进行的所有估计。

井废弃成本

大约 2022 年,美国墨西哥湾深水区 838 口井的堵塞和废弃费用总计为 144 亿美元,即每口井约 1720 万美元(表 1)。

此外,还有 512 口井报告了确定性成本,总计 5.17 亿美元,即每口井约 120 万美元。确定性井的成本范围从 57 万美元到 210 万美元不等,主要与固定平台上的干树井相关。

钻杆测试井和监测井等专用井由于其独特性而被排除在分析之外。其中约 100 口专用井的平均成本为 1,020 万美元(DSI,66 口井)或 1,790 万美元(DRL,16 口井)。大多数专业井都是湿井。

干树与湿树井

固定平台上的干树井的退役成本比湿树井便宜得多,因为可以通过位于平台上的钻机进入该井。对于湿井,需要 MODU 或修井船才能进入井眼,这大大增加了成本。

在实践中,水深和井深决定了所需船舶的类型,作业时的市场条件决定了船舶日费率,作业的复杂性和成功程度决定了持续时间。

对于浮式钻井平台来说,海底井在油井库存中占主导地位,但也存在一些浮式钻井平台的干树井。安装固定平台是为了钻探和维护干树井,但在其使用后期,它们也可能充当海底回接的主机。

因此,大多数深水结构都使用干树井和湿树井,但相对贡献不同,以干树井为主的固定平台和以湿树井为主的浮动平台。

TA 与 PA 

所有必需的塞子均已就位但套管或立管未切割的井称为临时废弃井 (TA)。在所有条件相同的情况下,使 TA 井进入永久废弃 (PA) 状态的平均成本将低于使平均已完工井进入 PA 状态的平均成本,因为在前一种情况下,油井已经被堵塞,并且与此相关的成本不再需要执行活动。

对于干树井,在放置井塞后,套管和导线被切割和拉出,这可能发生在井作业期间或稍后在结构拆除之前。

如果操作员切割和拉动导线套管作为结构拆除活动的一部分,BSEE 要求操作员单独报告这些成本以及拆除的导线数量,以便 BSEE 可以(重新)将这些成本分配到油井废弃支出中,并更准确地表示废弃井的成本。

对于湿树井,TA 定义可以更宽松地使用,并指任何长时间关闭油井的操作,但与干树套管一样,在湿井永久废弃之前不会移除立管。

干枯的树井

2022 年固定平台上的 320 口井中,243 口是干树,77 口是湿树。干树的平均 PA 成本估计为 140 万美元/井,对于湿井,平均 PA 成本估计为 1690 万美元/井(表 1)。

与浅水区一样,BSEE 使用水深和测量深度来估算固定平台上干树井的 P50 PA 井成本。然而,与浅水区不同的是,深水区的固定平台要少得多,用于估算成本模型参数的数据也更少。

P50 深水 Main Pass (MP288、MP289)、South Pass (SP49、SP70)、West Delta (WD152) 和 Viosca Knoll (VK900) 固定平台上已完成的干树井的 PA 成本绘制为测量深度的函数图1。

已完成的干树井的 PA 成本曲线是向上倾斜的,基本上落在直线上,并且对于不同区域区块来说或多或少彼此平行。

在同一延伸区域中物理上彼此接近的块(例如 MP288、MP289)将具有相似(但不相同)的平均水深,因此线段重叠或靠近在一起,并且正如人们所期望的那样,成本曲线较大水深的井的成本曲线将高于较低水深的井的成本曲线(即,具有更高的成本)。

P50 PA 干树井成本函数通过延长面积使用广义形式计算:

P50 PA 干井成本 = α WD + β MD

其中 P50 PA 干井成本以美元为单位,水深 WD 以米为单位,测量深度 MD 以英尺为单位。

模型中使用的系数是从报告的数据中获得的,并且特定于每个延长区域。例如,对于 Main Pass,α = $6697/m,而对于 South Pass,α = $4857/m。在深水延伸区域,β 值在 28 美元/英尺到 42 美元/英尺之间变化。

潮湿的树井

对于湿树井,BSEE P50 PA 井成本模型仅取决于测量深度,如密西西比峡谷 (MC) 13 个区块的测量深度,密西西比峡谷 (MC) 是墨西哥湾深水最多产的产区之一(图 2)。在图2中,水深范围从899 m(MC546)到2,360 m(MC612),所示的关系适用于已完井和暂时废弃的井。

对于承载湿井的固定平台和从浮筒钻出的干树井,应用相同的关系:

P50 PA 湿井成本 = 1156 MD

其中 P50 PA 湿井成本以美元为单位报告,测量深度 MD 以英尺为单位描述。

结果表明,BSEE 在所有海底(湿)井的成本估算中应用了简单的线性函数,无论水深、(主体)浮标类型、区域块或井状态如何。

对于 P70 和 P90 PA 湿井成本曲线,模型系数分别为 1348 和 1633。P70 和 P90 概率成本估计中相对于 P50 乘数的乘数为 1.17 (=1348/1156) 和 1.41 (=1633/1156)。这些乘数可以被认为代表了意外事件、天气和其他意外事件的影响,这些事件使成本超出了其“预期”价值。

在海上成本估算中,工作意外费用通常被假设为项目总成本的 7% 至 10%,天气停机时间通常被假设为项目总成本的 10% 至 20%,这些费用大约以累积值表示的比率。

相关性和有效性

自NTL No. 2016-N03发布以来,向BSEE报告的油井废弃成本构成了一个庞大且多样化的样本,统计方法应足以建立美国墨西哥湾深水区油井废弃的可靠统计数据。

在 BSEE 井废弃成本模型中,对深水井最重要的描述是井是湿井(海底)还是干井,以及井眼的测量深度。对于固定平台干树井,平台水深是一个关键指标。湿井的 BSEE 成本模型中不使用水深,(主体)浮子类型、区域块或井状态也不发挥作用。

BSEE 在其深水(和浅水)井成本估算中应用了测量的深度关系,这在方法论意义上可能是合适的。但这种关系的广泛应用尚未被证明在海上 PA 井成本估算中有效或有意义。它当然使用起来很方便,但必须证明其相关性和有效性才能成为可接受的(且有效的)实践。

作者 

马克·J·凯泽 (Mark J. Kaiser) 是路易斯安那州巴吞鲁日路易斯安那州立大学能源研究中心的教授。  

 

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Review of analytical models can help operators properly determine well P&A costs

Dec. 11, 2023
Second in four-part series on evaluating BSEE cost estimates in the deepwater Gulf

Editor's note: This feature article first appeared in the November-December 2023 issue of Offshore magazine. Click here to view the full issue.


By Mark J. Kaiser, Louisiana State University

In 2016, as part of a broader review of US Gulf of Mexico operations following the Deepwater Horizon tragedy, BSEE began to require operators to submit decommissioning expenditures within 120 days after completion of permanent plugging of any well, removal of any platform or facility, and clearance of any site (NTL No. 2016-N03).

From 2016-2021, 500 wells were permanently abandoned in the US Gulf of Mexico in water depth greater than 400 ft (122 m). Of the 500 permanently abandoned wells, a total of 83 wells were abandoned in 401 to 1,000-ft water depth (almost all dry tree wells) and 417 wells were abandoned in >1,000-ft water depth (about half subsea wells).

The average abandonment cost for the 838 wells in the deepwater US Gulf of Mexico c.2022 with probabilistic cost reported is $17.2 million per well. The average dry tree abandonment cost is estimated at $1.4 million/well.

This is the second article in a four-part series whose larger goal is to evaluate BSEE cost estimates in the deepwater US Gulf of Mexico, defined as water depth greater than 122 m (400 ft), across the main decommissioning stages and to infer unit cost statistics and cost functions in the region.

Cost estimation methods

An analysis of some of the various BSEE cost estimation methods is provided below.

Statistical vs. work decomposition methods. BSEE performs two types of cost estimates in deepwater, statistical and work decomposition, depending on the type of operation and quantity of (collected) data available.

Statistical methods are based on cost data provided by operators and apply statistical and empirical techniques where job attributes are correlated with operator data.

If the data sets are reasonably large and diverse, and best-practice (standard) techniques are applied in cost estimation, the results of statistical methods will valid. If data sets are too small or diverse, or if asset attributes or estimation techniques are not properly selected or applied, results will be less useful and defensible.

In cases where project data are sparse or unavailable (e.g., floater decommissioning), statistical techniques cannot be applied and other methods of cost estimation are required.

Work decomposition methods are formal hypothetical cost estimates which are performed by breaking down operations into several tasks that need to be performed and then estimating the time and cost of each task using available data and appropriate market conditions. Work decomposition methods are time consuming and detail-oriented, but they are the only acceptable method available in such circumstances.

Work decomposition methods may or may not be calibrated or compared to actual jobs and generally lack a high degree of confidence in the results, but for specialized/unique operations and/or where sparse data sets dominate, they are widely accepted.

Probabilistic vs. deterministic methods. BSEE methods are not disclosed, but it is reasonable to surmise that when probabilistic cost estimates are reported there is an adequate sample of operator-data to derive (probabilistic) cost statistics, while deterministic approaches are applied where probabilistic descriptions are not feasible (e.g., large data spreads and/or small samples) or possible (e.g., specialized and diverse operations).

For each well, structure, pipeline segment, and site clearance on deepwater leases, BSEE reports either one (deterministic) cost estimate or three probabilistic (P50, P70, P90) estimates per asset.

All the wells in the deepwater US Gulf of Mexico and about half the fixed platforms (those in water depth <200 m) are reported using probabilistic values, while most deeper water fixed platforms (>200 m) and all the floater cost estimates are reported using deterministic cost estimates.

Some wells also report deterministic cost, but these are small subsamples or specialized well types, while for floaters, pipelines and site clearance and verification, only deterministic estimates are reported.

The use of a single statistic (average or median) based on operator-data without distribution values attached is classified as deterministic, as well as all estimates made using work breakdown methods.

Well abandonment cost

The total plug and abandonment expense for the 838 wells in the deepwater US Gulf of Mexico c.2022 with probabilistic cost reported is $14.4 billion, or about $17.2 million per well (Table 1).

In addition, there are 512 wells with deterministic cost reported, $517 million total, or about $1.2 million per well. The cost range of deterministic wells range from $570,000 to $2.1 million and are mostly associated with dry tree wells on fixed platforms.

Specialized wells such as drill stem test and monitoring wells were excluded from analysis because of their unique nature. About 100 of these specialized wells cost on average $10.2 million (DSI, 66 wells) or $17.9 million (DRL, 16 wells). Most of the specialized wells are wet wells.

Dry tree vs. wet tree wells

Dry tree wells on fixed platforms are significantly cheaper to decommission than wet tree wells because the well can be accessed by a rig located on the platform. For wet wells, a MODU or well intervention vessel is required to gain access to the wellbore, which increases cost considerably.

In practice, water depth and well depth determines the type of vessel required, the market conditions at the time of operation determine vessel dayrates, and the complexity and success of the operation determine duration.

For floaters, subsea wells dominate well inventories, but dry tree wells are also present for several floater classes. Fixed platforms were installed to drill and maintain dry tree wells, but later in their life they may also serve as host to subsea tiebacks.

Thus, both dry tree and wet tree wells are used on most deepwater structures, but the relative contributions are different with fixed platforms dominated by dry tree wells and floaters dominated by wet tree wells.

TA vs. PA 

A well in which all the required plugs are in place but the casing or riser is not cut is called a temporary abandoned (TA) well. All things being equal, the average cost to take a TA well into permanent abandonment (PA) status will be less than taking the average completed well into PA status, since in the former case the well has already been plugged and the cost associated with this activity no longer needs to be performed.

For dry tree wells, after the well plugs are placed, the casing and conductor is cut and pulled, which may occur during well operations or later before structure removal.

If operators cut and pull conductor casing as part of structure removal activity, BSEE requires the operator to report these costs separately, along with the number of conductors removed, so that BSEE can (re)allocate these costs to well abandonment expenditures and more accurately represent the cost of well abandonment.

For wet tree wells, TA definitions may be used more loosely and refer to any operation where the well is shut-in for an extended period, but like dry tree casing, risers will not be removed until wet wells are permanently abandoned.

Dry tree wells

Of the 320 wells hosted at fixed platforms c.2022, 243 are dry tree and 77 are wet trees. The average dry tree PA cost is estimated at $1.4 million/well, and for wet wells, the average PA cost is estimated at $16.9 million/well (Table 1).

Like shallow water, BSEE uses water depth and measured depth to estimate P50 PA well cost for dry tree wells on fixed platforms. Unlike shallow water, however, there are many fewer fixed platforms in deepwater and less data to estimate cost model parameters.

P50 PA cost for completed dry tree wells on fixed platforms in deepwater Main Pass (MP288, MP289), South Pass (SP49, SP70), West Delta (WD152), and Viosca Knoll (VK900) are plotted as a function of measured depth in Figure 1.

The PA cost curves for completed dry tree wells are upward sloping, essentially fall on straight lines, and are more-or-less parallel to one another for different area blocks.

Blocks that are physically close to one another in the same protraction area (e.g., MP288, MP289) will have similar (but not identical) average water depths and therefore line segments that overlap or are close together, and as one might expect, cost curves for wells in greater water depth will lie above (i.e., have greater costs) than cost curves for wells in lower water depth.

The P50 PA dry tree well cost function is computed by protraction area using the generalized form:

P50 PA Dry Well Cost = α WD + β MD

where P50 PA dry well cost is described in U.S. dollars, water depth WD in meters, and measured depth MD in feet.

The coefficients used in the model are obtained from reported data and are specific to each protraction area. For Main Pass, for example, α = $6697/m, while for South Pass, α = $4857/m. The values of β vary between $28/ft to $42/ft in deepwater protraction areas.

Wet tree wells

For wet tree wells, BSEE P50 PA well cost models depend only on measured depth as illustrated for 13 blocks in Mississippi Canyon (MC), one of the most prolific producing areas in the deepwater Gulf of Mexico (Figure 2). In Figure 2, water depth ranges from 899 m (MC546) to 2,360 m (MC612), and the relation shown applies to both completed and temporarily abandoned wells.

For fixed platforms that host wet wells, and for dry tree wells drilled from floaters, the same relationship is applied:

P50 PA Wet Well Cost = 1156 MD

where P50 PA wet well cost is reported in dollars and measured depth MD is described in feet.

The results show that BSEE applies a simple linear function in cost estimation for all subsea (wet) wells regardless of water depth, (host) floater type, area block, or well status.

For the P70 and P90 PA wet well cost curves, the model coefficients are 1348 and 1633, respectively. The multipliers in the P70 and P90 probabilistic cost estimates relative to P50 multiplier are 1.17 (=1348/1156) and 1.41 (=1633/1156). These multipliers can be thought of as representing the effect of contingencies, weather, and other unexpected events that escalate cost beyond their ‘expected’ value.

In offshore cost estimation, work contingency is often assumed to range from 7% to 10% of total project cost, and weather downtime is often assumed to range between 10% to 20% of total project cost, which are approximately represented cumulatively in the values of the ratios.

Relevance and validity

Since the release of NTL No. 2016-N03, well abandonment cost reported to BSEE constitutes a large and diverse sample, and statistical methods should be adequate to establish reliable statistics for well abandonment in the deepwater US Gulf of Mexico.

In BSEE well abandonment cost modeling, the most significant description of a deepwater well is whether the well is wet (subsea) or dry, along with the measured depth of the wellbore. For fixed platform dry tree wells, the water depth of the platform is a key metric. Water depth is not used in BSEE cost models for wet wells, nor does (host) floater type, area block, or well status play a role.

BSEE applies measured depth relations throughout their deepwater (and shallow water) well cost estimates, and this may be suitable in a methodological sense. But the widespread application of such a relation has not (yet) been shown to be valid or meaningful in offshore PA well cost estimation. It is certainly convenient to use, but its relevance and validity must be demonstrated to become an acceptable (and valid) practice.

The author 

Mark J. Kaiser is a professor at the Center for Energy Studies, Louisiana State University, Baton Rouge, Louisiana.  

 

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