BP 使 Mad Dog 第二阶段上线

英国石油公司 (BP) 宣布 Argo 平台在距离 Mad Dog 晶石 6 英里的地方开始生产后,其 90 亿美元的 Mad Dog 二期项目取得了成果。 

编者注:本文已更新,纳入了对 Argos 总经理以及 BP 墨西哥州和加拿大高级副总裁的采访。

4 月 13 日,英国石油公司 (BP) 宣布,其位于墨西哥湾 (GoM) 深水区的 Argos 生产半潜式钻井平台已开始生产第一批石油,距离 Mad Dog 桁架桅杆仅 6 英里。

命名为 Argos 是为了向荷马史诗《奥德赛》中奥德修斯的忠实狗致敬,让疯狗二期项目冲过终点线对 BP 来说是一段漫长的旅程。

英国石油公司负责墨西哥和加拿大的高级副总裁 Starlee Sykes 告诉 Hart Energy,随着 Argos semi 的第一口油井本周开始产量增加,人们感到非常兴奋。她表示,这个耗资 90 亿美元的项目安全且符合预算,尽管因 COVID-19 大流行而推迟。 

一个漫长的旅程

Mad Dog 油田于 1998 年发现,于 2005 年开始生产。2009 年和 2011 年,Mad Dog 油田的评估钻探使该油田的资源估算翻了一番,达到超过 5 Bboe,BP 决定使用第二个平台来生产产生额外的储备。

Argos 项目总经理 Chris Ruthven 告诉 Hart Energy,2013 年,BP 及其合作伙伴取消了第二阶段项目最初的基于 spar 的开发计划,因为该计划过于复杂且成本高昂,存在许多执行风险。 

2016 年底,BP 批准了简化和标准化的平台设计,该设计将项目成本降低了约 60%,从超过 200 亿美元降至 90 亿美元,预计将于 2021 年开始生产。

“我职业生涯的大部分时间都参与了项目,这种规模的项目都会遇到一些挑战,”赛克斯说。“正如你想象的那样,我们并没有预料到这场大流行。”

疫情导致半成品的施工出现一些延误,而在半成品抵达墨西哥湾后,一些技术挑战也导致了一些延误。

“随着我们越来越接近第一批石油,我们确实在该项目的某些组成部分遇到了一些技术挑战,”她说。“根据我参与过的那些存在更大问题的项目,这没什么了不起的。” 

Argos 海上平台由韩国三星重工于 2018 年开始建造。2021 年,Argos 乘坐 Boskalis BOKA Vanguard 重型运输船经过两个月、16,000 英里的旅程,抵达德克萨斯州英格尔塞德的 Kiewit Offshore Services 制造厂。

其他主要合同由 Worly 负责承包支持,Subsea7 负责工程和安装,OneSubsea 负责主要海底设备,Honeywell 负责自动化。

经过最后的准备工作和监管检查后,半挂车被拖曳至离岸 380 英里的墨西哥湾 Green Canyon 地区,进行最后的连接和调试工作。

该平台是 BP 在墨西哥湾的第五个平台,标称产能为 14 万桶/天,来自多达 14 口生产井,注水能力为 14 万桶/天,通过 8 个注入器注入。迄今为止,已钻探11口生产井和4口注水井。该平台停泊在新奥尔良以南约 190 英里处的 Green Canyon 780 区块,水深 4,500 英尺。

“这是一次令人难以置信的旅程,”鲁思文说,她参与这个“大规模遗产项目”已经有十多年了。

加速推进

赛克斯表示,目前英国石油公司正在提高阿尔戈斯第一口油井的产量。 

斯塔莉赛克斯
“我们的战略主要是照顾好这些枢纽,让它们充​​满活力,然后寻找和发现新的枢纽。”英国石油公司墨西哥湾和加拿大高级副总裁斯塔利·赛克斯(Starlee Sykes)表示。(来源:英国石油公司)

“我们将在今年继续增加更多油井,直到产量达到稳定水平,”她说。“我们的重点实际上是以受控的方式安全地进行”。“宁愿启动,然后熬夜,也不愿面临其他运营挑战。”

她说,谨慎是有道理的,因为这些油井的价值很高,而且运营商从多年的深水作业中吸取了经验教训。

她表示,随着全年产量的增加,半潜式平台将使这家超级巨头在墨西哥湾的总运营产能增加约 20%。BP 在墨西哥湾运营的其他生产平台包括 Thunder Horse、Atlantis、Mad Dog 和 Na Kika。

赛克斯表示,英国石油公司在墨西哥湾的重点是生产“弹性碳氢化合物”或高利润和低碳强度的桶。 

“我们的策略是照顾好这些中心,让它们充​​满,然后寻找和发现新的中心,”她说。

因此,这家超级巨头专注于围绕 GoM 现有深水生产设施进行进一步开发。赛克斯表示,英国石油公司是墨西哥湾 259 号租赁合同的最高竞标者之一,“希望巩固我们在枢纽周围的地位”。 

注水和面向未来

Argos 正在使用 BP 的 LoSal 提高采收率 (EOR),其注水能力超过 140,000 桶/天低矿化度水,以帮助提高 Mad Dog 油田的石油采收率。 

“在这个油田,大约 50% 的储量来自注水,”Ruthven 说。

赛克斯称疯狗是一个巨大的资源。 

“现在还处于生产阶段的早期阶段,”她说道,并补充道,随着 5 Bboe 的石油到位,“在我们接近采收率之前,还有很长的路要走。”

她说,如果英国石油公司根据该公司在其他大型开发项目上的做法,对疯狗油田进行第三期开发,“我不会感到惊讶”。

“你可以看看我们其他领域的阶段数量,以推断这些重大发展可能会发生什么,”她说,并引用了亚特兰蒂斯和雷马的其他阶段以及与 Na Kika 的其他搭配。“这绝对是我们战略的一部分。”

Ruthven 表示 Argos 半设计考虑到了这一点。

“我们在设计它时就考虑到了未来。它具有额外注水的能力。它有进一步回接和搭配的设施,”他说。 

数字化进步

该运营商称 Argos 是其在墨西哥湾运营的最先进的数字化平台。它使用 BP 的动态数字孪生技术。Dynamic Digital Twin 是 BP 正在申请专利的软件,它将来自 Argos 的复杂数据与这些系统的 3D 数字模型联系起来,允许佩戴虚拟现实 (VR) 耳机的远程操作员实时访问数据,以提高决策、效率和安全性。

Ruthven 表示,动态数字孪生从设计和工程阶段获取 3D 模型,并将其与其他 BP 数据库相结合。

“结合平台的摄影测量测量,您可以坐在办公室里,工程师、操作员可以准确地可视化每个项目的细节、管道上的羽绒涂层,”Ruthven说。“这使得陆上人员能够计划他们的工作,看看我们将如何进行维护、腐蚀监测以及所有其他事情。” 

他补充说,当与微软 HoloLens 结合使用时,“你实际上可以在虚拟现实中进入并在设施中实际走动”。

虽然该技术已在开发阶段使用,但预计它将主要在运营期间使用,以帮助减少海上调查和解决问题的需要。

英国石油公司 (BP) 代表伍德赛德能源公司 (Woodside Energy) 和雪佛龙子公司加州联合石油公司 (Union Oil Company of California) 分别持有 23.9% 和 15.6% 的权益,运营疯狗油田 60.5% 的权益。

原文链接/hartenergy

BP Brings Mad Dog Phase 2 Online

BP brings its $9 billion Mad Dog Phase 2 project to fruition after announcing the Argo platform started production six miles away from the Mad Dog spar. 

Editor's note: This article had been updated to include interviews with Argos' general manager and BP’s senior vice president for GoM and Canada.

First oil has begun at BP’s Argos production semisubmersible in the deepwater Gulf of Mexico (GoM) just six miles away from the Mad Dog truss spar, the operator announced on April 13.

Named Argos as a nod to Odysseus’ loyal dog from Homer’s "The Odyssey," getting the Mad Dog Phase 2 project over the finish line has been something of a journey for BP.

Starlee Sykes, BP’s senior vice president for GoM and Canada, told Hart Energy there was a lot of excitement as the first well producing to the Argos semi started ramping up this week. She said the $9 billion project came in safely and on budget, although it was delayed by the COVID-19 pandemic. 

A long journey

The Mad Dog Field, discovered in 1998, began producing to a spar in 2005. Appraisal drilling in 2009 and 2011 at Mad Dog doubled the field’s resource estimate to more than 5 Bboe in place, and BP decided to use a second platform to produce the additional reserves.

In 2013, BP and its partners scrapped initial spar-based development plans for the Phase 2 project as too complex and costly with many execution risks, Chris Ruthven, Argos project general manager, told Hart Energy. 

In late 2016, BP sanctioned a simplified and standardized platform design that reduced project costs by about 60%, from over $20 billion down to $9 billion, that was expected to begin production in 2021.

“I've been involved in projects for most of my career and anything at this scale is going to have some challenges,” Sykes said. “We weren't anticipating the pandemic, as you can imagine.”

The pandemic caused some delays with construction on the semi, while a few technical challenges caused some delays after the semi was on site in the Gulf of Mexico.

“As we got closer to first oil, we did have some technical challenges around some of the components of the project,” she said. “Nothing extraordinary, based on the kind of projects I've been involved with that have had much larger issues.” 

Construction of the Argos offshore platform began in 2018 by Samsung Heavy Industries in South Korea. In 2021, Argos arrived at Kiewit Offshore Services fabrication yard in Ingleside, Texas, after a two-month, 16,000-mile journey onboard the Boskalis BOKA Vanguard heavy transport vessel.

Other major contracts went to Worly for contracting support, Subsea7 for engineering and installation, OneSubsea for the major subsea equipment and Honeywell for the automation.

Following final preparations and regulatory inspections, the semi was towed 380 miles offshore to the Green Canyon area of the Gulf of Mexico for final hook up and commissioning work.

The platform — BP’s fifth platform in the GoM — has a nameplate capacity of 140,000 bbl/d of oil from up to 14 production wells and water injection capacity of 140,000 bbl/d through eight injectors. So far, 11 production and four water injection wells have been drilled. The platform is moored in 4,500 ft water depth about 190 miles south of New Orleans in Green Canyon Block 780.

“It's been an incredible journey,” said Ruthven, who’s been on the “massive legacy project” for over 10 years.

Ramping up

Currently, Sykes said, BP is ramping up the first well producing to Argos. 

Starlee Sykes
“Our strategy is very much to take care of those hubs, keep them full and then find and discover new hubs.” —Starlee Sykes, BP’s senior vice president for Gulf of Mexico and Canada. (Source: BP)

“We'll continue to ramp up additional wells over the year until we get to plateau production,” she said. “Our focus is really to do it safely” in a controlled way. “We'd rather start up, then stay up than have other operational challenges.”

She said that caution makes sense because of the high value of the wells and the operator’s learnings from years of operating in the deepwater.

She said the semi-submersible platform will increase the supermajor’s gross operated production capacity in the GoM by about 20% as it ramps up production throughout the year. BP’s other operated production platforms in the GoM include Thunder Horse, Atlantis, Mad Dog and Na Kika.

Sykes said BP’s focus in the Gulf of Mexico revolves around producing “resilient hydrocarbons” or those that are high-margin and low-carbon intensity barrels. 

“Our strategy is very much to take care of those hubs, keep them full and then find and discover new hubs,” she said.

As such, the supermajor is focused on further development around those existing GoM deepwater production facilities. BP was one of the top bidders in Gulf of Mexico Lease Sale 259 and “looked to shore up our positions around our hubs,” Sykes said. 

Waterflooding and futureproofing

Argos is using BP’s LoSal Enhanced Oil Recovery (EOR) with a waterflood injection capacity of more than 140,000 bbl/d of low-salinity water to help increase oil recovery from the Mad Dog field. 

“In this field, about 50% of the reserves come from water injection,” Ruthven said.

Sykes called Mad Dog a massive resource. 

“It's very early in its production life,” she said, adding that with 5 Bboe of oil in place, “we’ve got a long way to go before we're anywhere near the recovery factor.”

She said, “it wouldn’t surprise me” if BP pursued a third phase to the Mad Dog Field, based on the company’s approach at other large developments.

“You can look at the number of phases on our other fields to kind of infer what's likely in these big developments,” she said, citing additional phases of Atlantis and Thunder Horse and additional tie-ins to Na Kika. “That is definitely part of our strategy.”

Ruthven said the Argos semi design takes that into consideration.

“We designed it with a future in mind. It has capacity for additional water injection. It has facilities for further tiebacks to it and tie-ins,” he said. 

Digital advances

The operator called Argos its most digitally advanced platform operating in the Gulf of Mexico. It uses BP’s and Dynamic Digital Twin technology. The Dynamic Digital Twin, a BP patent-pending software that links complex data from Argos to 3D digital models of those systems, allowing remote operators wearing virtual reality (VR) headsets to access data in real time to improve decision making, efficiency and safety.

Ruthven said the Dynamic Digital Twin takes 3D models from the design and engineering phases and combines it with other BP databases.

“Coupled with a photogrammetry survey of the platform, effectively, you can sit in the office and an engineer, an operator can go and visualize exactly how every single item is down to the fine detail, down coating on the pipe,” Ruthven said. “That allows the folks on the onshore side of things to plan their work, to look at how we're going to do maintenance, corrosion monitoring, all those other things.” 

When coupled with a Microsoft HoloLens, “you can actually go in and actually physically walk around the facility” in VR, he added.

While the technology was used in the development phase, the expectation is it will be used mostly during operations to help reduce the need for offshore trips to survey and troubleshoot issues.

BP operates the Mad Dog Field with 60.5% interest on behalf of Woodside Energy with 23.9% and Chevron affiliate Union Oil Company of California with 15.6%.