人工举升

人工举升-2024

夏季大片季已经过去,但拿着爆米花看电影逃避现实总是件好事。有些电影甚至能给人以启示,有时需要努力工作和逐步改进才能取得进步。

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夏季大片季已经过去,但拿着一桶爆米花看电影逃避现实总是件好事。有些电影甚至会传授一些经验教训,有时需要努力工作和逐步改进才能取得进步。在史诗般的训练蒙太奇中,大口吃生鸡蛋、冲刺步伐和拳击肉块可能是有效的(《洛奇》),但使用计算流体动力学进行优化也可以。论文IPTC 24243表明,重新设计喷射泵滑套联轴器可以大大减少压力损失并提高吞吐量。

科学方法甚至可能令人兴奋。谁不喜欢假设、实验、测量、清理记录、分析和扩大规模——尤其是如果它能用计算机在沙漠中生成巨大的爆炸来获得回报(Oppenheimer)?论文SPE 218124展示了数字化和分析电动潜水泵 (ESP) 的运行数据以延长运行寿命和盈利能力的好处。论文OTC 34898描述了一个全面的测试程序,用于确定承重 ESP 部署电缆是否适用于腐蚀性条件。

有时,过于精确的计划会让我们坐立不安。主角招募了一群专家,经过反复排练,确保所有细节都已解决,但一些未知因素仍然(暂时)破坏了金库突袭(《十一罗汉》)。论文SPE 218028试图通过协调间歇性气井网络来避免偶然性并将生产干扰降至最低。

物理学限制了你的能力吗?那就改变规则吧。你可以将现实搬进计算机模拟(黑客帝国),或者用一种新材料重新开始。论文IPTC 23949介绍了纤维增强热塑性抽油杆,以更少的投入实现更多的目标。

谁不喜欢高质量的续集?一定有无数的东西可以用汽车跳跃(《速度与激情》)。论文SPE 215010分析了从海底井中回收的气举阀的故障,可以视为论文OTC 30943的后续,后者是 2021 年发表的一篇人工举升论文。

结局也能让人感到满足,即使这只是一位高中化学老师的最后一幕,她还兼职(《绝命毒师》)。考虑到这一点,过去几年来,我很荣幸也很愉快地撰写了《人工升力技术焦点》一文。我很期待看到导演们接下来会为这个角色选谁。

本月的技术论文

分析澄清了海底油井气举阀的故障

研究评估承重高功率 ESP 电缆的长期腐蚀风险

纤维增强热塑性抽油杆提高人工举升效率

推荐阅读

SPE 218124 通过故障预防和事后分析工具实现电动潜水泵故障管理数字化, 作者:Michael Ellsworth、Suncor Energy 等人

SPE 218028 使用遗传算法优化注气网络:间歇性气举井的解决方案, 作者:Ankit Garg、石油和天然气公司等。

IPTC 24243 通过减少喷射泵/滑套联轴器中的压力损失来提高喷射泵的石油产量, 作者:J. Soria、Sertecpet 等人

Michael Romer, SPE,是埃克森美孚公司的首席人工举升工程师,目前是休斯顿埃克森美孚上游综合解决方案公司完井和油井管理团队成员。他在埃克森美孚公司工作了 18 年多,在美国生产、全球生产运营和上游研究中学习、部署、开发和教授人工举升解决方案。Romer 目前的研究和技术兴趣包括人工举升、生产监控和优化以及流入/流出建模。他分别拥有田纳西大学和伊利诺伊大学的电气工程学士和硕士学位。Romer 是人工举升研究与发展委员会董事会秘书和电气和电子工程师协会海洋工程学会海上技术会议小组委员会主席。他积极参加各种 SPE 人工举升活动,并且是JPT编辑评审委员会成员。

原文链接/JPT
Artificial lift

Artificial Lift-2024

Summer blockbuster season has passed, but it’s always nice to grab a bucket of popcorn and escape reality with a movie. Some movies even teach lessons—as in, sometimes it takes hard work and incremental improvements to advance.

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Summer blockbuster season has passed, but it’s always nice to grab a bucket of popcorn and escape reality with a movie. Some movies even teach lessons—as in, sometimes it takes hard work and incremental improvements to advance. Chugging raw eggs, sprinting steps, and boxing meat slabs in epic training montages can be effective (Rocky), but so can optimization with computational flow dynamics. Paper IPTC 24243 shows that redesign of a jet pump sliding-sleeve coupling can considerably reduce pressure losses and increase throughput.

The scientific method can even be exciting. Who doesn’t enjoy hypothesizing, experimenting, measuring, cleaning records, analyzing, and scaling up—especially if it pays off with a huge computer-generated explosion in the desert (Oppenheimer)? Paper SPE 218124 demonstrates the benefits of digitizing and analyzing operational data from electrical submersible pumps (ESPs) to improve run life and profitability. Paper OTC 34898 describes a comprehensive testing program to qualify load-bearing ESP deployment cable for corrosive conditions.

Sometimes an overly precise plan draws us to the edge of our seats. The protagonist has recruited a crew of experts, rehearsed obsessively, ensured that every loose end has been tied, and yet some unknown still (temporarily) derails the vault raid (Ocean’s Eleven). Paper SPE 218028 attempts to bypass chance and minimize production interference by orchestrating a network of intermittently gas lifted wells.

Is physics limiting what you can do? Then change the rules. You could move existence into a computer simulation (The Matrix) or perhaps start over with a novel material. Paper IPTC 23949 introduces fiber-reinforced thermoplastic sucker rods to accomplish more with less.

Who doesn’t enjoy a quality sequel? There must be an infinite number of things that can be jumped with a car (The Fast and the Furious). Paper SPE 215010 analyzes failures of gas lift valves retrieved from subsea wells and could be considered a follow-up to paper OTC 30943, an artificial lift paper featured in 2021.

Closure also can satisfy, even if it’s just the final act for a high school chemistry teacher with a side gig (Breaking Bad). With that in mind, it’s been an honor and a pleasure to pen the Artificial Lift Technology Focus page these past few years. I look forward to seeing who the directors cast next for this character.

This Month’s Technical Papers

Analysis Clarifies Failures of Gas Lift Valves in Subsea Wells

Study Evaluates Long-Term Corrosion Risk of Load-Bearing, High‑Power ESP Cable

Fiber-Reinforced Thermoplastic Sucker Rods Provide Artificial Lift Efficiencies

Recommended Additional Reading

SPE 218124 Digitalizing the Management of Electric Submersible Pump Failures Through Failure Prevention and Post-Mortem Analysis Tools by Michael Ellsworth, Suncor Energy, et al.

SPE 218028 Optimization of Gas-Injection Network Using Genetic Algorithm: A Solution for Intermittent Gas Lift Wells by Ankit Garg, Oil and Natural Gas Corporation, et al.

IPTC 24243 Increasing Oil Production With Jet Pumps by Reducing Pressure Losses in the Jet Pump/Sliding Sleeve Coupling by J. Soria, Sertecpet, et al.

Michael Romer, SPE, is principal artificial lift engineer at ExxonMobil and is currently a member of the Completions and Well Management Team in the ExxonMobil Upstream Integrated Solutions Company in Houston. He has been with ExxonMobil for more than 18 years, learning, deploying, developing, and teaching artificial lift solutions in US production, global production operations, and upstream research. Romer’s current research and technology interests include artificial lift, production surveillance and optimization, and inflow/outflow modeling. He holds BS and MS degrees in electrical engineering from the University of Tennessee and the University of Illinois, respectively. Romer is secretary of the Artificial Lift Research and Development Council Board of Directors and the Institute of Electrical and Electronics Engineers Oceanic Engineering Society Subcommittee chair for the Offshore Technology Conference. He is active in various SPE artificial lift events and is a member of the JPT Editorial Review Board.