PNTZ 推出自己的技术以更高效地生产钻接头

第一乌拉尔斯克新管厂 (PNTZ) 是管道冶金公司 (TMK) 的一部分,它创造了这项技术并掌握了用于生产钻接头的特厚壁半成品管的生产。 该公司已向客户生产并发运了3300多吨新产品。

半成品管道的使用将使钻杆接头制造商能够转向更有效的技术,用管道制造钻杆接头,而不是用实心毛坯生产钻杆接头。 钻接头用于快速、牢固地连接钻柱段。

半成品管由合金铬钼钢制成,外径为 117 至 174 毫米,内径为 45 至 85.1 毫米。 在生产过程中,使用非金属夹杂物含量最低的连铸坯料。 为了掌握新型管材,公司开发了特殊的轧制模式和路线。

生产过程中,保证了内外表面的高质量、内外径的精度以及规定的壁厚。 对管道的表面、几何参数以及所需的金属宏观和微观结构进行彻底的目视和仪器检查。

“得益于车间员工和 PNTZ 技术管理专家的协同作用,该项目无需额外投资即可实施。 该公司不断扩大产品线,以满足消费者对高品质产品日益增长的需求,进入有前景的细分市场并确保其竞争力。”PNTZ 董事总经理弗拉基米尔·托波罗夫 (Vladimir Toporov) 表示。

此前,PNTZ已经掌握了为石化企业生产09G2S、20钢级长达14米的高精度管材,并开发和制造了E220钢制喷嘴内型材焊管,并附加了质量要求。

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原文链接/rogtecmagazine

PNTZ Has Introduced Its Own Technology For More Efficient Production Of Drill Joints

The Pervouralsk New Pipe Plant (PNTZ), part of the Pipe Metallurgical Company (TMK), created the technology and mastered the production of especially thick-walled semi-finished pipes intended for the production of drill joints. The company has already manufactured and shipped more than 3.3 thousand tons of new products to the client.

The use of semi-finished pipes will allow tool joint manufacturers to switch to a more efficient technology for making tool joints from pipes instead of producing them from solid blanks. Drill joints are used to quickly and securely connect drill string segments.

Semi-finished pipes are made of alloyed chrome-molybdenum steel grades and have an outer diameter from 117 to 174 mm and an inner diameter from 45 to 85.1 mm. For their production, continuously cast billets with a minimum content of non-metallic inclusions are used. To master the new type of pipes, the company developed special rolling modes and routes.

During production, the high quality of the outer and inner surfaces, the accuracy of the inner and outer diameters and the specified wall thickness are ensured. Pipes undergo a thorough visual and instrumental inspection of the surface, geometric parameters and the required macro- and microstructure of the metal.

“The project was implemented without additional investments, thanks to the synergy of the workshop employees and PNTZ technological management specialists. The company is constantly expanding its product line to meet the growing needs of consumers for high-quality products, to be present in promising market segments and to ensure its competitiveness,” said Vladimir Toporov, managing director of PNTZ.

Previously, PNTZ mastered the production of high-precision pipes up to 14 meters long from steel grades 09G2S and 20 for petrochemical industry enterprises, and also developed and manufactured profile welded pipes in nozzles made of E220 steel with additional quality requirements.

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